Axle shift system components, Air shift unit overhaul – Spicer Tandem Drive Axle Dual Range & Double Planetary 34,000-45,000 lbs User Manual

Page 71

Advertising
background image

Axle Shift System Components

Air Shift Unit Overhaul

(Cont'd)

1

Assemble Unit

NOTE:

Prior to assembly, the

piston felt oilers should be soaked

in SAE 10 oil for one hour. Lubri-

cate "O" rings with a high-viscosity

silicone oil or barium grease "O"

ring lubricant.

1.

Assemble pin to actuating lever

and install this assembly in shift

unit housing.

2.

Assemble "O"

ring and piston

to push rod and fasten with flat

washer and locknut. Tighten nut

to a torque of 120-150 IN-LBS.

(14-17 Nm). Install felt oilers and

"O" ring in piston.

CAUTION:

DURING THE

FOLLOWING PROCEDURE

USING A PRESS, MAKE CERTAIN

COMPONENTS ARE PROPERLY

ALIGNED IN PRESS TO PREVENT

POSSIBLE PERSONAL INJURY

OR DAMAGE TO PARTS.

3.

Insert

piston stop and compres-

sion spring in shift unit housing.

Place piston and push

rod assem-

bly in housing. Position housing

assembly in arbor press.

4.

Apply pressure to piston until

actuating lever is in alignment

with push rod end. Install clevis

pin. Release press.

5.

Place cover gasket in position

on shift unit housing then install

cover and bearing assembly and

fasten with cap screw and lock-

washers. If necessary, use a sealer

on threads of cap screws to pre-

vent any leaking. Tighten screws

to a torque of 90-110 IN-LBS.

(10-12 N.m).

6.

Place "O" ring in groove of

shift unit housing, then install

housing cover and secure with

bolts and locknuts. Tighten lock-

nuts evenly to a torque of 108-132

IN-LBS. (12-15 N.m).

7. Fill shift unit with SAE 10 oil or

automatic transmission fluid (see

Lubrication) when axle is installed

in vehicle.

Shift Unit Housing in Press.

Installing Push Rod Clevis Pin.

Lubrication

Lubricant-Use SAE

10 motor oil*

for temperature above 0

o

F (-18

o

C).

For temperatures below 0

o

F

(-18

o

C), mix three parts of SAE

10 motor oil with one part of kero-

sene. This cold weather mixture

can be safely used up to 32

o

F

(0

o

C).

*NOTE:

Commercially available

automatic transmission fluid may

be used in place of SAE 10 motor

oil. Automatic transmission fluid

can be used for all temperatures.

Do not mix kerosene with auto-

matic transmission fluid.

Lubricant Check and Level -

Each 20,000 miles or six months,

remove pipe plug in shift unit hous-

ing cover to check lubricant level.

Lube should be level with bottom

of filler hole.

Lubricant Change -

At least once

a year remove shift unit housing

cover and drain old lubricant.

Wash parts thoroughly and air dry.

Reinstall cover. Remove pipe plug

in cover. Fill through pipe plug

opening until lube is level with

bottom of filler hole.

72

Advertising