Spicer DS462 - Manual (Page 2)

When making the second and third passes the weld direction should be reversed. Always start the weld at one end,
never in the middle the intended weld area. See illustrations below for more information.
When welding the second and third passes, reverse the direction of the weld. Never start or stop a weld close to
the 12:00 position. When using an Arc welder you may have to start the weld at the 11:00 position so that you do
not run out of electrode at the 12:00 position. You can then go back and fill in the ends of the weld area.
Weld Direction Never Start or Stop at 12:00
Second Pass Direction
First Pass Direction
First Electrode
12:00 Position
Repair Instructions:
Important: Before starting, always wear the proper safety equipment for your protection.
If Repairs are being performed on
1. Disconnect the battery grounds and oil temperature sensor wire. Caution*** If the battery ground is not
disconnected, vehicle electronic control modules may be damaged.
2. Block front and back of steer axle tires.
3. Jack-up driver’s side forward rear drive axle and support with jack stand.
4. Remove driver’s side forward rear drive axle tires and rims only.
5. Remove inter axle driveline.
6. For the repair of the cover weld crack, locate the ends of the crack, mark 2 inches either side of the crack.
These marks are ONLY for reference! You must grind until the entire crack is eliminated. Then grind an
additional two-inches on either side of the crack.
Locate Crack Mark 2” Both Sides of Crack
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Dana Corporation is not committed or liable for canvassing existing product.
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