Spicer Single Drive Axles Service Manual: S110 and S130 User Manual

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Table of Contents

General Information ............................................. i

Important Notice .......................................................... i

Introduction ........................................................1

Model Listing .............................................................. 1
Model Information ...................................................... 1
Model Identification .................................................... 2
Part Identification........................................................ 2

Ring Gear and Pinion ..........................................3
Inspection ...........................................................4

Failure Analysis ........................................................... 4
How to Diagnose a Failure........................................... 4

.........................Prepare the Parts for Inspection 5

Find the Cause of the Failure ....................................... 5
Correct the Cause of the Problem ............................... 5
Inspection ................................................................... 6
Inspect Axle Housing .................................................. 6
Inspect Components ................................................... 7
Inspect Primary Gearing ............................................. 7

Differential Carrier Assembly ..............................8
S110 Carrier Assembly .......................................9
S130 Carrier Assembly .....................................11
Remove Differential Carrier ...............................12

Standard Differentials................................................ 12

Install Differential Carrier ..................................13
Remove Wheel Differential ................................14
Pinion - Parts Exploded View ............................15
Pinion Removal .................................................16
Drive Pinion ......................................................17

Rear Axle Pinion Assembly - Parts Exploded View.... 17

Pinion Installation .............................................18

Final Buildup ............................................................. 18

Wheel Differential Assembly - Parts Exploded ..20

Disassemble, Overhaul, and Assemble Wheel
Differential - S110 .............................................21

Disassemble Wheel Differential ................................. 21

Disassemble, Overhaul, and Assemble Wheel Differ-
ential - S130 .....................................................26

Disassemble Wheel Differential ................................. 26

Measure and Adjust Carrier Assembly ..............32

Adjust Backlash and Preload ..................................... 32
Change Backlash Setting ........................................... 33
Measure Ring Gear Runout ....................................... 33

Adjust Ring and Pinion Tooth Contact Pattern ..34
Install Axle Housing Breather ............................36
Wheel End Seal - Parts Exploded View .............37
Remove and Overhaul Wheel End Seal .............38
Adjust Wheel Bearing ........................................39
Wheel End .........................................................41

Verify Wheel End-play Procedure .............................. 41
Adjust End-play with Tire and Wheel Assembly ......... 41
Adjust End-play with Wheel Hub................................ 41
Readjust Wheel End-play Procedure.......................... 41

Lubricate Wheel End .........................................42
Lubrication ........................................................44

Approved Lubricants ................................................. 44
Recommendations for Viscosity/Ambient Temp ........ 44
Lube Change Intervals ............................................... 45

Change Lube .....................................................46

Drain.......................................................................... 46
Fill.............................................................................. 46

Proper Vehicle Towing ......................................47

With Truetrac Limited Slip Differential ....................... 47

Torque Flow ......................................................48
Torque Chart .....................................................49

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