Rough Country 209 User Manual

Page 12

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11. Install the new coil springs in the stock location. Reinstall the lower control arms on the axle with the stock hardware

and tighten using a 21mm wrench/socket.

12. Install the new track bar bracket as shown in Photo 7 in the stock location with the supplied crush sleeve and stock

hardware with flanged nut towards middle of vehicle. Do not tighten at this time.

13. Make sure the bracket is square as shown in Photo 8. Mark and drill the two holes using a 15/32” drill bit.

14. Secure with the supplied 7/16” x 1” bolts, washers /nuts as shown in Photo 9. Raise the axle to align the track rod with

the new bracket and install using supplied 9/16” x 3 1/2” bolt, washers, and nut into the top hole of the track bar bracket.
Tighten using a 21mm socket & 22mm wrench. Tighten 7/16” bolts to 52 ft. lbs and the 9/16” bolt to 82 ft. lbs.

15. Install the lower shock relocation bracket (Please note there is a passenger and driver side bracket) in the stock

location as shown in Photo 10 using the 1/2” X 1 1/4” bolts, washers & nuts in the lower rear hole and the supplied
9/16” x 3 1/2” bolts, washers, and nuts in the stock location. Tighten 1/2” bolt to 57 ft-lbs. and the 9/16” bolt to 82 ft-lbs.
The stock shocks will be installed after the vehicle is lowered to the ground using stock hardware.

16. Install the bump stops as shown aligning the new bump stop bracket with the factory bump stop. Mark and drill the

holes using a 11/32” drill bit as shown in Photo 11.

17. Install the bump stops with the supplied 3/8” x 1” self tapping bolts using a 9/16” socket. Do not over-tighten. See

Photo 12.

Photo 10

Photo 11

Photo 12

Photo 9

Photo 8

Photo 7

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