Banks Power Dodge Trucks: (Diesel ’07 - 12 6.7L Cummins) Exhaust- Monster Exhaust, Split-Dual Quad Tip ,side exit '07-09 Including Mega Cab - Manual (Page 6)

6
96477 v.4.0
1.
As a precaution, disconnect the
ground of the battery (if there is more
than one battery, disconnect both).
2.
Raise the vehicle and support it
with properly weight rated safety
stands, ramps or a commercial hoist.
Follow the manufacturer’s safety
precautions. Take care to balance the
vehicle to prevent it from slipping or
falling. When using ramps, be sure the
front wheels are centered squarely on
the topsides; place the transmission in
park; set the parking brake and place
blocks behind the rear wheels.
CauTIoN: Do NoT WoRK uNDER
aNY VEHICLE SuPPoRTED oNLY
BY a JaCK. SEVERE INJuRY MaY
RESuLT.
WaRNING! The following step may
require the use of a torch and/
or saw. Proper safety equipment
should be used. Failure to use
proper safety equipment may
result in severe injury.
3.
Starting at the rear of the vehicle,
remove the tailpipe at the muffler
outlet by cutting through the
connection or by removing the clamps
and heating the joints with an oxy-
acetylene torch to allow crimped pipes
to separate. Remove the tailpipe from
the vehicle.
4.
Loosen and remove the clamps
on the outlet of the Diesel Particulate
Filter to the front intermediate pipe.
TaKE CauTIoN To NoT CuT oR
DaMaGE DIESEL PaRTICuLaTE
FILTER TuBING DuRING THE
REMoVaL PRoCESS.
Separate the intermediate pipe to
Diesel Particulate Filter connection.
Remove the intermediate pipe and
muffler assembly from the vehicle.
Note: the use of an oxy-acetylene
torch may be necessary. Remove the
muffler hanger pins from the rubber
hangers with a pry bar (Spray lubricant
will ease hanger removal) and remove
the intermediate pipe and muffler
assembly from the vehicle.
5.
Locate the supplied intermediate
pipe and cut the intermediate pipe
based on the following configurations.
See Table 1. cut the NON-swedged end
of the intermediate pipe. See Figure 2.
6.
Install a 4” exhaust clamp onto the
front of the Banks intermediate pipe.
Install the intermediate pipe onto the
Diesel Particulate Filter outlet. Loosely
snug the 4” clamp.
Note: once the pipe has been
completely engaged in the slip
joint, it should be marked with a
marker, scribe or tape for reference
when tightening clamps later in the
installation. each slip joint in the
system should be marked in this
fashion. When the exhaust system is
being adjusted to align the hangers,
the slip joints can be adjusted so that
the reference mark is no more than
1 ⁄
4
” away from its original position.
7.
Install the rear intermediate pipe
hanger clamp with the two pins facing
the front of the vehicle. Insert the
two hanger pins into the vehicle’s
corresponding rubber insulators. See
Figure 3.
8.
Install the Banks Y-pipe into the
intermediate pipe as shown in Figure
1. Install two (2) 4” saddle clamps onto
each Y-pipe outlet ( see Figure 4).
9.
The vehicle spare tire will have
to be removed to install the Dual
Tailpipes. Using the manufacture
tire tools, remove the spare tire and
Exhaust System Installation
Spare tire cannot be
placed in stock location
with this system.