Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Exhaust- Monster Exhaust, Split-Dual, out the sides '03-04 - Manual (Page 10)

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96482 v.4.0
14.
Install the supplied rubber hanger
onto the Banks hanger bracket.
15.
Install the driver-side tailpipe
into the top Y-pipe outlet. Install the
driver-side tailpipe hanger into the
vehicle rubber hanger.
16.
Install the passenger-side tailpipe
into the lower Y-pipe outlet. Install the
passenger-side tailpipe hanger into the
vehicle rubber hanger.
17.
Move the spare-tire to the rear
of the vehicle and center between the
dual tailpipes. Tighten the spare tire
with the manufacture tire tool so that
it is retained into place (See Figure 5).
18.
Un-clip the axle vent hose outlet
attached to the bed near the spare
tire. Re-route the vent hose on top of
the fuel tank and attach to the bed
away from the driverside tailpipe. Zip
tie the vent hose and brake line to the
emergency brake cable, away from the
tailpipe.
19.
Adjust each of the pipes to
ensure that all of the hanger pins
are parallel with the frame-mounted
pins and fully inserted in the vehicle’s
rubber grommets.
20.
Be sure that the two (2) tailpipes
are completely engaged into the
Y-pipe. Rotate the tailpipe until the
hanger pins are parallel with the
frame-mounted pin.
NOTE: Recommended distance
between exhaust tip and body is a half
( 1 ⁄
2
”) inch.
21.
Beginning with clamps closest to
the catalytic converter, and working
your way back. Align the saddle
clamps at the beginning of the slots
(on the 1 ⁄
2
” circle punch) and evenly
torque the 2-studs on the clamp.
Figure 3 illustrates the proper location
of an exhaust clamp on a tubing
joint. Torque the nuts on each of the
exhaust clamps to 35 ft-lb.
22.
Remove the protective covering
from the tailpipe tip.
Caution: the protective covering
may ignite and burn if not removed
prior to running the engine.
23.
Your system includes two (2)
Banks power logos. The logos can
be mounted 1 ⁄
2
” to 1” above the
“Cummins Turbo Diesel” emblem on
the driver-side and passenger-side
front fenders.
24.
Re-connect battery terminals if
previously removed. Start the engine
and listen for exhaust leaks. Tighten
the exhaust clamps as necessary.
Whenever possible, tack weld slip
connections to prevent disengagement
is recommended.
25.
The Banks Monster Exhaust
installation is now complete.