Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Exhaust- Monster Exhaust, Split-Dual, out the sides '03-04 - Manual (Page 8)

8
96482 v.4.0
If your catalytic converter is
damaged, it may be covered under
your vehicle’s emissions warranty.
A) With the catalytic converter
removed from the vehicle and the
headpipe removed from the converter,
measure 13” inward from the outlet
tubing rim (3- 1 ⁄
2
” of tubing from the
outlet weld should remain). Using
a reciprocating saw or equivalent,
vertically cut and remove 13” from the
converter outlet tubing (see Figure 2).
B) Install the supplied Banks front
intermediate pipe and supplied
gasket onto the previously installed
Banks T.O.P. Place a small amount
of anti-seize onto the four (4) 7 ⁄
16
”
bolts. Loosely install the supplied
7 ⁄
16
” hardware onto the T.O.P. and
intermediate pipe flange.
C) Install the supplied 3-
1 ⁄
2
” clamp
onto the catalytic converter inlet.
Place the catalytic converter onto
the previously installed intermediate
pipe. Loosely snug the clamp on the
catalytic converter inlet.
9.
Place a supplied 4” clamp onto
the front of the supplied intermediate
pipe. Install the intermediate pipe onto
the catalytic converter outlet or the
front intermediate pipe. Lightly snug
the exhaust clamp near the rim of the
intermediate pipe.
10.
Install the front hanger clamp
onto the Monster Muffler inlet with
the hanger pin facing forward. Install
the muffler inlet onto the intermediate
pipe. Insert the front hanger into the
vehicle’s rubber grommet.
11.
Install the rear hanger clamp
onto the Monster Muffler outlet with
the hanger pins facing forward. Install
the two (2) rear hanger pins into the
vehicle’s rubber grommets. Orient the
Banks Monster logo to be level with
the frame rail.
12.
Install the Banks Y-pipe into the
muffler outlet such that the outlets
are pointing up. Install a 3- 1 ⁄
2
” saddle
clamps onto each y-pipe outlet (see
Figure 3).
13.
Install the Banks hanger bracket
onto the rear of the driver-side frame
rail. Behind the rear shock cross
member, place the hanger bracket
over the frame rail on the inside. Align
the 1 ⁄
2
” hole in the center of the frame
with the hanger bracket. Install the
7 ⁄
16
”x 4” bolt & washer through the
bracket and frame rail. Secure the bolt
on the outside frame rail using the
2”x 2” plate, washer and 7 ⁄
16
” nut. Be
sure the hanger pin is parallel with the
frame rail and torque 7 ⁄
16
” hardware
to 48 ft-lb (see Figure 4).
Figure 2