Banks Power Jeep Trucks: (Gas ’91 - 02 2.5L) Exhaust Monster, Single out the back, 2.5L I-4 (07-03 Wrangler (TJ)) 4.0L I-6 (1991-95 Wrangler (YJ), 1997-06 Wrangler (TJ), 2004-06 Wrangler Unlimited) User Manual
Page 5

polished tailpipe turndown tip over
the tailpipe. The tailpipe tip should be
completely pressed onto the tailpipe.
7.
Position all the exhaust
components such that all the hanger
pins are parallel with the frame pins
and all exhaust tubing is located
properly. Lightly tighten clamps to
maintain position. The tailpipe tip
should be position 1-2” below the
bottom edge of the vehicle body. All
hangers should be hanging slightly
forward to allow for heat expansion of
the exhaust tubing (see Figure 2).
8.
With everything positioned
properly, torque the 10-mm hardware
(on 2000-05 models) and clamps to
25-30 ft-lbs.
9.
Reconnect the battery. Start the
vehicle and listen for exhaust leaks.
Tighten the clamps as necessary.
Whenever possible, tack-welding slip
connections to prevent disengagement
is recommended.
Note: The vehicle exhaust may smoke
upon initial start-up. This is normal, as
grease used in the tube bending process
burns off the pipes.
10.
Your Banks Monster Exhaust
system contains two (2) Banks Power
decals. For a clean factory look, it is
recommended that the decals are
placed above the ”4.0L” emblem on the
passenger and driver side front fenders.
96435 v.10.0
5
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