Banks Power Dodge Trucks: (Diesel ’07 - 12 6.7L Cummins) Exhaust- Monster Exhaust, Single Passenger side exit, Dual-Tip '07-10 Including Mega Cab - Manual (Page 5)

96472 v.5.0
5
1.
As a precaution, disconnect the
ground of the battery (if there is more
than one battery, disconnect both).
2.
Raise the vehicle and support it with
properly weight rated safety stands,
ramps or a commercial hoist. Follow
the manufacturer’s safety precautions.
Take care to balance the vehicle to
prevent it from slipping or falling. When
using ramps, be sure the front wheels
are centered squarely on the topsides;
place the transmission in park; set the
parking brake and place blocks behind
the rear wheels.
CAUTIoN: Do NoT WoRK UNDER
ANy VEHICLE SUPPoRTED oNLy
By A JACK. SEVERE INJURy MAy
RESULT.
WARNING! The following step may
require the use of a torch and/or
saw. Proper safety equipment
should be used. Failure to use
proper safety equipment may
result in severe injury.
3.
Starting at the rear of the vehicle,
remove the tailpipe at the muffler
outlet by cutting through the
connection or by removing the clamps
and heating the joints with an oxy-
acetylene torch to allow crimped pipes
to separate. Remove the tailpipe from
the vehicle.
4.
Loosen and remove the clamps
on the outlet of the Diesel Particulate
Filter to the front intermediate pipe.
TAKE CAUTIoN To NoT CUT oR
DAMAGE DIESEL PARTICULATE
FILTER TUBING DURING THE
REMoVAL PRoCESS.
Separate the intermediate pipe to
Diesel Particulate Filter connection.
Remove the intermediate pipe and
muffler assembly from the vehicle.
Note: the use of an oxy-acetylene
torch may be necessary. Remove the
muffler hanger pins from the rubber
hangers with a pry bar (Spray lubricant
will ease hanger removal) and remove
the intermediate pipe and muffler
assembly from the vehicle.
5.
Locate the supplied intermediate
pipe and cut the intermediate pipe
based on the following configurations.
See Table 1. cut the NON-swedged
end of the intermediate pipe. See
Figure 2.
6.
Install a 4” exhaust clamp onto the
front of the Banks intermediate pipe.
Install the intermediate pipe onto the
Diesel Particulate Filter outlet. Loosely
snug the 4” clamp.
7.
Install the rear hanger clamp onto
the intermediate pipe outlet with
the hanger pins facing the front of
the vehicle. Insert the two (2) hanger
pins into the rear rubber hangers and
adjust the hanger clamp to a position
that best supports the intermediate
pipe. (see Figure 3).
8.
Route the tailpipe over the rear axle
housing and into the intermediate pipe
outlet. Loosely snug the hanger clamp
on the intermediate pipe outlet.
9.
Install the Banks hanger brackets
onto the rear passenger-side frame rail
behind the rear shock cross member.
Place the hanger bracket over the
frame rail on the inside. Align the hole
in the center of the frame with the
hanger bracket. Install the 7 ⁄
16
” bolt and
washer through the bracket and frame
rail. Secure the bolt on the outside
frame rail using the 2”x 2” plate, 7 ⁄
16
”
washer, and 7 ⁄
16
” nut. Be sure the
hanger pin is parallel with the frame
rail and torque all hardware to 48 ft-lb
(see Figure 4).
Monster Exhaust System Installation