Banks Power Ford Trucks: (Gas ’99 - 11 6.8L V10; 6.2L V8) Exhaust- Monster Exhaust, Single Passenger side exit '05-06 Super Duty, 5.4L(V8) & 6.8L (V10) - Manual (Page 4)

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96444 v.2.0
1.
Disconnect the negative (ground)
cable from the battery (if there is more
than one battery, disconnect both
negative cables). Secure the cable so it
cannot accidentally come in contact
with the post.
2.
Raise the vehicle and support it
securely with properly weight-rated
safety stands, ramps or a commercial
hoist. Take care to balance the vehicle
to prevent it from slipping or falling.
When using ramps, be sure the wheels
are centered squarely on the topsides.
Place the transmission in park
(automatic), set the parking brake and
securely block the wheels that are on
the ground.
CAUTION: DO NOT WORK
UNDER ANY VEHICLE SUPPORTED
ONLY BY A JACK. SEVERE INJURY
MAY RESULT.
3.
From under the vehicle remove the
factory exhaust starting at the front of
the muffler. Remove the factory
muffler and tailpipe assembly by
removing the factory band clamp on
the muffler to intermediate pipe
connection.
NOTE: Spray lubricant may assist in
hanger pin removal.
4.
Remove the factory front muffler
hanger pin from the rubber grommet.
Remove the factory tailpipe hanger pin
from the rubber grommet. Supporting
the tailpipe, remove the dual rear
muffler hanger pins from the rubber
grommets. Remove the factory muffler
and tailpipe assembly from the vehicle.
5.
Install the supplied 3” clamp onto
the inlet of the Banks intermediate
pipe. Install the Banks intermediate
pipe to the factory intermediate pipe
outlet. Align the locating pin notch
onto the intermediate pipe. Lightly
tighten the 3" clamp (see
Figure 2).
NOTE: All clamps should be positioned
at the beginning of the slots (on the
1 ⁄ 2
circle punch) and evenly tightened.
6.
Install the front muffler hanger clamp
onto the outlet of the intermediate pipe.
Insert the hanger clamp pin into the
rubber grommet. Install the inlet of the
Banks Monster Muffler (note the muffler
inlet labeling) onto the intermediate
pipe and lightly tighten the front hanger
clamp (see
Figure 2).
7.
Install the rear muffler dual hanger
clamp onto the Banks Muffler outlet
such that the hanger pins are facing
forward. Install the two (2) clamp
hanger pins into the corresponding
vehicle rubber grommets.
Monster Exhaust System Installation