Monster exhaust system installation – Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Exhaust- Monster Sport Exhaust System '99-03 F-250_350 Pickups User Manual

Page 8

Advertising
background image

1.

Disconnect the negative

(ground) cable from the battery (if

there is more than one battery,

disconnect both negative cables).

Secure the cable so it cannot

accidentally come in contact with the

post.

2.

Raise the vehicle and support it

securely with properly weight-rated

safety stands, ramps or a commercial

hoist. Take care to balance the vehicle

to prevent it from slipping or falling.

When using ramps, be sure the

wheels are centered squarely on the

topsides. Place the transmission in park

(automatic) or reverse (manual), set the

parking brake and securely block the

wheels that are on the ground.
CAUTION: Do not work under any

vehicle supported only by a jack.

Severe injury may result.
WARNING! The following step

may require the use of a torch and/

or saw. Proper safety equipment

should be used. Failure to use

proper safety equipment may

result in severe injury.

3.

From under the vehicle, remove

the factory exhaust system from the

factory front intermediate pipe. See

Figure 2. Starting at the rear of the

vehicle, remove each component by

either cutting through the pipe near

the clamps or by removing the clamps

and heating the joints with an Oxy-

Acetylene torch to allow crimped

pipes to separate.
DO NOT CUT OR DAMAGE

CATALYTIC CONVERTER TUBING

DURING THE REMOVAL PROCESS.
Remove the hanger pins from the

rubber hangers with a pry bar. (Spray

lubricant will ease hanger removal.)

4.

Place a 3

1

2

” clamp on the end of

the factory head pipe

5.

For Super-cab short-bed: Install

the supplied intermediate pipe.
For Crew-cab short-bed: Install the

intermediate pipe. Place a 4” clamp on

the end of the intermediate pipe and

install the extension pipe kit (P/N

53516).

Monster Exhaust System Installation

Figure 2

Remove Factory

Tailpipe, Muffler, and

rear Intermediate

pipe.

Do Not remove

Factory Head pipe and

Front Intermediate

pipe.

8

96572 v.3.0

Advertising