Banks Power GM Motorhomes: (Gas ’82 - 95 7.4L) PowerPack system (Carbureted, dual air pump) User Manual

Page 12

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P.n. 96341

If at all possible, route electrical wiring in

the engine compartment as far away from

exhaust manifold piping as you can, 8” or more is

preferred. Plastic sleeve material over wire bun-

dles is particularly sensitive to heat.

Reinstall inner fender panel and replace

interior engine cover.

To fully utilize tuning to the Banks PowerPack, the

shift governor in the automatic transmission must

be recalibrated to raise the vehicle’s shift points

in relation to vehicle speed. The shift points are

changed by installing lighter springs in the trans-

mission governor. Because there are a variety of

coach body configurations, and therefore different

vehicle weights, some experimentation will most

likely have to be done to obtain the desired shift

points.
Three different governor springs are provided in

the Banks PowerPack. These springs are all lighter

in tension then the factory springs, and are color

coded orange, yellow, and green, from the light-

est to the heaviest, respectively. a good starting

point for many vehicles is an orange-yellow

combination.
If the vehicle has been recently driven, allow the

transmission to cool before disassembling the

governor, as hot transmission fluid can cause seri-

ous burns.

Place a drain pan under the governor cover,

located at the rear of the transmission on

the right hand side. Remove the four bolts attach-

ing the governor cover and remove cover from

transmission. it is normal for some fluid to be lost.

Remove the governor assembly by pulling

it out and twisting it slightly counter clock-

wise. Keep the governor assembly as clean as

possible while working on it. See Figure

16.

using a small screwdriver or needlenose

pliers, slightly compress the two springs

under the governor flyweights, and remove them

from the governor assembly. See Figure

17

.

select the desired pair of springs from

those provided in the PowerPack kit. Install

this pair of springs in the governor assembly.

Make sure the ends of the springs pop over the

raised buttons in the governor assembly. It does

not matter which springs goes on which side.

Reinstall the governor assembly into the

transmission case. use the new gasket

supplied when reinstalling the cover. Tighten the

cover bolts to approximately 15 ft. lbs.

Replace any transmission fluid lost during

disassembly.
Reconnect battery cables. start engine and

listen for any exhaust leaks. Tighten bolts

or clamps to correct leaks as required. When

leaks are corrected, lower vehicle. allow engine

to warm up.

check the transmission fluid level per

instructions in owners manual, and adjust

level as required.

Test drive vehicle. On a clear section of

highway, accelerate at full throttle and note

your shift points. In most applications, your 1–2

shift should occur at 32–34 mph (3900–4100 rpm),

and the 2–3 shift at 55–57 mph (4000–4100 rpm).

If your coach has a tachometer, go by the tachom-

eter reading.
It will probably take several tries to find the

right combination of governor springs to achieve

these shift points. Remember, lighter springs

will raise the shift points, while heavier springs

will lower them. Keep track of your testing

changes.

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fiGure 17

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