Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Exhaust- Monster Exhaust, Single out the back '03-04 - Manual (Page 8)

8
96422 v.5.0
If your catalytic converter is
damaged, it may be covered under
your vehicle’s emissions warranty.
A) With the catalytic converter
removed from the vehicle and the
headpipe removed from the converter,
measure 13” inward from the outlet
tubing rim (3- 1 ⁄
2
” of tubing from the
outlet weld should remain). Using
a reciprocating saw or equivalent,
vertically cut and remove 13” from the
converter outlet tubing (see Figure 2).
B) Install the supplied Banks front
intermediate pipe and supplied
gasket onto the previously installed
Banks T.O.P. Place a small amount
of anti-seize onto the four (4) 7 ⁄
16
”
bolts. Loosely install the supplied
7 ⁄
16
” hardware onto the T.O.P. and
intermediate pipe flange.
C) Install the supplied 3-
1 ⁄
2
” clamp
onto the catalytic converter inlet.
Place the catalytic converter onto
the previously installed intermediate
pipe. Loosely snug the clamp on the
catalytic converter inlet.
9.
Place a supplied 4” clamp onto
the front of the supplied intermediate
pipe. Install the intermediate pipe onto
the catalytic converter outlet or the
front intermediate pipe. Lightly snug
the exhaust clamp near the rim of the
intermediate pipe.
10.
For quad cab long bed (160.5”
wheelbase) models only: Place a
supplied 4” clamp onto the front of
the supplied extension pipe. Install
the extension pipe hanger pin into
the corresponding rubber hanger.
Connect the extension pipe onto the
intermediate pipe and loosely snug the
4” clamp.
11.
Install the front hanger clamp
onto the Monster Muffler inlet. Install
the muffler inlet onto the intermediate
pipe. With the hanger facing the front
of the vehicle, insert the front hanger
into the vehicle’s rubber grommet.
12.
Install the rear hanger clamp
onto the Monster Muffler outlet with
the hanger pins facing forward. Install
the two (2) rear hanger pins into the
vehicle’s rubber grommets. Orient the
Banks Monster logo to be level with
the frame rail. Install a 4” clamp onto
the muffler outlet. Route the tailpipe
over the rear axle housing and into
the muffler outlet. Install the tailpipe
hanger pin into the corresponding
rubber hanger.
13.
Install the 5” Monster tailpipe tip
on the exhaust. Keep the wrapping
on until installation is complete. The
tip should be rotated so the clamp
nut is pointing down. For a fleet-side
truck the 5” tip should be hung 1” past
Figure 2