Banks Power Dodge Trucks: (Diesel ’98 - 02 5.9L Cummins ISB) Intake- High-Ram Intake System, '98-02 Compatible w_Optional Banks Boost Tube User Manual

Page 5

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96411 v.1.0

5

supplied thread locking compound

to the M8 threaded end of the studs.

Hand tighten the studs to the intake

manifold.

14.

Using the two

5

16

”-24 hex nuts

supplied, tighten the studs into the

intake by threading both nuts onto

the stud, then tighten the nuts against

each other with two

1

2

” open end

wrenches. Tighten and torque the

stud to 3-5 ft-lbs by turning the top

nut. Remove the nuts from the stud

by using the two open end wrenches

to loosen the nuts in relation to each

other. Repeat the process for each

stud. The process is shown in

Figure 3.

16.

Slide the supplied intake gasket

over the four studs, then slide the

High-Ram over the studs.

17.

Install the supplied Stat-O-Seal

washers on the two driver side

(longer) studs. Driver side studs are

longer than passenger side studs.

The washers should be installed in

a twisting motion to prevent tearing

their sealing element. Install the

supplied

5

16

” flat washer on all studs,

then fasten with the supplied

5

16

-

24 nylock nuts. The nuts should be

tightened to 12 ft-lbs (144 in-lbs).

An exploded view of the High-Ram

assembly is shown in Figure 4.

18.

For 2001 models, a spacer

bracket is provided. Mount it to the

High-Ram casting using the original

factory bolt. Fasten the dipstick tube

bracket to the spacer bracket using

the

5

16

” nylock nut and bolt.

For all other models, gently bend

the engine oil dipstick tube to it’s

mounting location on the High Ram

as shown in Figure 4. Secure the

dipstick tube with the factory bolt that

was previously removed.

19.

Remove the rag that was used to

cover the boost tube opening. Make

the connection between the driver side

boost tube and the High-Ram. Tighten

all the driver side hose clamps to 5 ft-

lbs (60 in-lbs).

20.

Re-connect the negative battery

cables. Banks High-Ram Boost

installation is now complete.

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