Banks Power Jeep Trucks: (Gas ’91 - 06 Wrangler 4.0L) Exhaust- TorqueTube system 4.0L I-6 ('91-99 Wrangler_'91-99 Cherokee_'93-98 Grand Cherokee_'91-92 Comanche) User Manual

Page 6

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96433 v.5.0

13.

Install bolts 1, 2, 4 and 5 about

three turns into engine block. Guide the

intake manifold onto the cylinder head

dowels. Loosely install all remaining

intake/exhaust factory bolts. Be sure

Banks TorqueTubes and intake manifold

seats flush as bolts are tightened.

14.

Torque all exhaust and intake

manifold bolts to 25 ft-lbs in the

sequence shown (see Figure 3). Insert

the supplied conical gasket onto the

headpipe. Re-connect headpipe to the

TorqueTube manifold with the supplied

3

8

” hardware.

15.

If headpipe was removed, tighten

and torque headpipe hardware to

35-ft-lbs.

16.

Reinstall driver side engine mount

using factory hardware.

17.

Reinstall the power steering

pump and mount bracket to the

intake manifold. Reinstall the belt and

adjust the belt tensioner to the vehicle

specification.

18.

Reconnect all vacuum and

electrical connections on the intake

manifold. Reinstall the throttle cable,

transmission pressure line cable and

cruise control (if applicable).

19.

Reinstallation the fuel line.

Reconnect the exhaust O

2

sensor.

20.

Reinstall the air inlet hose onto

throttle body. Reinstall the air cleaner

assembly if removed.

21.

Reconnect the battery. Start the

engine and listen for exhaust leaks.

Check the fuel line for any leaks. Once

normal operating temperatures have

been reached, drive the vehicle and

listen for any leaks or rattles. Correct

as necessary.

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