Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Exhaust- Monster Exhaust, Split-Dual, out the sides '04-07 5.9L HO 325hp Trucks, Including Mega Cab - Manual (Page 8)

8
96442 v.6.0
Note: once the pipe has been
completely engaged in the slip
joint, it should be marked with a
marker, scribe or tape for reference
when tightening clamps later in the
installation. each slip joint in the
system should be marked in this
fashion. When the exhaust system is
being adjusted to align the hangers,
the slip joints can be adjusted so that
the reference mark is no more than
1 ⁄
4
” away from its original position.
8.
Install the rear muffler hanger
clamp with the two pins facing
forward onto the muffler outlet. Insert
the two hanger pins into the vehicle’s
corresponding rubber grommets.
9.
Install the Banks Y-pipe into the
muffler outlet such that the outlets are
pointing up. Install two (2) 3- 1 ⁄
2
” saddle
clamps onto each Y-pipe outlet (see
Figure 2).
10.
Install the Banks hanger bracket
onto the rear of the driver-side frame
rail. Behind the rear shock cross
member, place the hanger bracket
over the frame rail on the inside. Align
the hole in the center of the frame
with the hanger bracket. Install the
7 ⁄
16
”x 4” & washer through the bracket
and frame rail. Secure the bolt on
the outside frame rail using the 2”x2”
plate, washer and 7 ⁄
16
” nut. Be sure
the hanger pin is parallel with the
frame rail and torque 7 ⁄
16
” hardware to
48 ft-lb (see Figure 3).
11.
Install the supplied rubber
grommet onto the Banks hanger
bracket.
12.
Install the driver-side tailpipe
into the top Y-pipe outlet. Install the
driver-side tailpipe hanger into the
vehicle rubber grommet.
13.
Install the passenger-side tailpipe
into the lower Y-pipe outlet. Install the
passenger-side tailpipe hanger into the
vehicle rubber grommet.
14.
Move the spare-tire to the rear
of the vehicle and center between the
dual tailpipes. Tighten the spare tire
with the manufacture tire tool so that
it is retained into place (See Figure 4).
15.
Un-clip the axle vent hose outlet
attached to the bed near the spare
tire. Re-route the vent hose on top of
Figure 2