Bill of materials – Buyers 09001023 User Manual
Page 3
Quality since 1946
Fig. 2A
Fig. 1
Bill of Materials
1
3007219
1
Front Cross Member
2
3000095
1
Rear Cross Member
3
3007289
1
Driver’s Side Mounting Plate
4
3007288
1
Passenger’s Side Mounting Plate
5
-
4
1/2"-13 x 1-1/2" Cap Screw G8
6
-
8
1/2" USS Flat Washer
7
-
4
1/2" Split Lock Washer
8
-
4
1/2"-13 Hex Nut G8
9
-
4
3/4"-10 x 2-1/2" Cap Screw G5
10
-
8
3/4" USS Flat Washer
11 3000096
2
2" x 2" Washer Plate
12 3000097
2
3" x 5" Frame Spacer Plate
13
-
4
3/4" Split Lock Washer
14
-
4
3/4"-10 Hex Nut G5
15
-
4
7/8" SAE Flat Washer
16
-
8
5/8" USS Flat Washer
17
-
n/i
5/8" Hex Nut G5
18
-
n/i
5/8" Heavy-Duty Split Lock Washer
19
-
n/i
5/8" x 2-1/2" Carriage Bolt
item
part no.
qty.
description
—continued on back
Fig. 2B
* n/i = not included in Mount Kit. Parts included in G9003/G9005 Kit.
G5 hex nuts to the 5/8" bolts; one of each per bolt.
Hand
tighten the hardware only. Reference Fig.s 2A & 2B for
clarification.
18. After the G9003/G9005 cross members and mounting
plates are installed, tighten the fasteners in the following
sequence: First, tighten the four 5/8" carriage bolts that
mount the G9003/G9005 to the cross members to a torque
of 110 ft-lbs. Second, tighten the cross members to the side
mounting plates to a torque of 60 ft-lbs. Third, tighten the
mounting plates to the frame rails as follows: 1/2" hardware,
150 ft-lbs.; 3/4" hardware, 290 ft-lbs.