Operation, Trouble shooting – Xylem IM252R01 Goulds Water Technology HydroPro Water System Tank User Manual

Page 5

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5

OPERATION

BEFORE PUMPING WATER INTO YOUR SYSTEM:
1. Verify your tanks standing air pressure:

• record here: PSIG (as received new)

2. Determine the pumps cut-in pressure setting:

• record here: PSIG (switch)

3. Adjust tanks pre-charge air pressure:

• 2-3 PSIG (below) cut-in pressure setting of pump.

• record here: PSIG (active tank).

4. Release air or add air to the tank to make the pressure in the

tank 2-3 psig LESS than the pump cut-in pressure setting.
5. It will be necessary to expel air from the piping system

on new installations. To do this open all faucets and turn on

the pump. Observe that a mixture of water and air will sputter

from the faucet. Run the system until a steady flow of

water exists. Open and close the faucets several times to

assure that all air has been removed. If streams do not

become steady, an air leak may exist. Check for leaks on

suction side piping.
6. It may be necessary to make final adjustments on the system

pressure switch setting because at times the actual pressure

switch setting will vary from what is stated on the cover. Such

variation, though not harmful, could cause a momentary lag of

water delivery. To make this adjustment follow these steps:

a. Fill the system until the pump shuts off.

b. Open a faucet and drain water system tank until pump starts.

c. If there is a pause in water flow from time water system tank is

emptied and pump starts up again, decrease air pressure in tank

until it is 2 to 3 psig below cut-in pressure setting. See Trouble

Shooting section 3(a-b) for procedure.

d. Close the faucets and refill the watersystem tank. Repeat

steps (b) and (c) if necessary until there is no longer a

pause in water flow.

TROUBLE SHOOTING

IF YOU THINK YOU HAVE A PROBLEM WITH YOUR WATER

SYSTEM TANK, YOU SHOULD MAKE THE FOLLOWING

TESTS AND OBSERVATIONS BEFORE YOU CALL YOUR

PROFESSIONAL DEALER.

1. Observe water system operation and note any unusual

occurrence such as water spurting from a faucet rather than

a steady flow (indicates air in the system) or short cycling of

the pump (rapid starts and stops).

2. In the event that evidence of a small leak near the water fitting

appears, check at elbow. The introduction of cold water to

a warm tank may form condensation especially in warmer

climates. It is important to provide adequate drainage.

3. The tank drawndown is governed by the air pressure in the tank

and the cut-in and cut-out pressure settings on the pressure

switch. If you have concerns about the drawndown, you should

check those settings as follows:

a.

Air charge in Tank. Turn off electric power to the pump.

Open a nearby faucet and drain the tank completely. Check

the pressure in the water system tank using a standard,

high quality tire gauge. If the air pressure in the tank is

not approximately 2-3 psi below the pump cut-in setting,

tank pressure must be adjusted by a qualified professional.

Replace the valve stem cap. For suspected air leakage

soapy water can be used to check the air valve and tank

seams for leaks. If a tank leak appears replacement by a

qualified professional is required.

b.

Pressure Switch Setting. Start the pump allowing system

pressure to build until cut-off setting is reached (note gauge

pressure once pump stops). Then open faucet draining tank

down until cut-in setting is reached (note gauge pressure

once pump starts). The proper pressure differential would

be 20 psi (not exceeding 25 psi). If your system pressure

is not maintaining a proper differential you should contact

a qualified professional for service.

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