Gorman-Rupp Pumps 16C20-F5L 1338868 and up - Manual (Page 33)

10 SERIES OM−02616
MAINTENANCE & REPAIR PAGE E − 12
Install the wavy washer (49) and bearing cap gas-
ket (42), and secure the bearing cap to the interme-
diate with the hardware (43 and 44). Be careful not
to damage the lip of the oil seal (48) on the shaft
keyway.
Lubricate the bearings as indicated in LUBRICA-
TION at the end of this section.
Securing Intermediate And Drive Assembly To
Engine
(Figure 3)
Install the shaft key (46, Figure 2) in the shaft key-
way. Position the flexible portion of the coupling as-
sembly (3) on the shaft as shown in Figure 3.
NOTE
The flexible portion of the coupling must be proper-
ly positioned on the shaft. The heads of the caps-
crews in the center of the coupling must be posi-
tioned toward the pump end of the shaft.
Align the keyway in the bushing (2) with the shaft
key, and slide it onto the shaft until it is just flush
with the end of the shaft. Rotate the flexible portion
of the coupling until the tapped holes for the two
setscrews align with those in the bushing, and in-
stall the setscrews.
Make certain that the flexible portion of the
coupling is mounted as shown in Figure 3.
This is critical. If the coupling is not prop-
erly positioned on the shaft, the coupling
parts may not fully engage, or a pre-load
condition can cause premature bearing
failure.
The end of the shaft must be just flush with
the face of the bushing. This will allow the
two portions of the coupling to fully engage
when the intermediate is secured to the en-
gine bellhousing, without pre-loading the
bearings.
With the flexible portion of the coupling and the
bushing properly positioned on the shaft, tighten
the two setscrews in an alternating sequence until
the bushing and coupling are fully secured. Torque
the setscrews to 14.5 ft. lbs. (175 in. lbs. or 2 m.
kg.).
If the complete coupling assembly is being re-
placed, apply ‘Loctite Retaining Compound No.
242’ or equivalent to the threads of the hardware (4
and 5), and secure the outer ring of the coupling to
the engine flywheel by torquing the hardware to 45
ft. lbs. (540 in. lbs. or 6,2 m. kg.).
Using a suitable lifting device, position the as-
sembled coupling, intermediate, shaft and bear-
ings so the flexible portion of the coupling seats in-
side the outer ring attached to the engine flywheel.
NOTE
To ease installation, lightly lubricate the rubber por-
tion of the coupling with a non-petroleum based
lubricant such as vegetable oil or glycerin, or a sili-
con-based lubricant such as WD40" or equivalent.
Do not use petroleum-based lubricants, or any oth-
er substance which may soften or otherwise dam-
age the rubber.
Install the intermediate guards (40 and 41, Figure
2), and secure the intermediate to the engine bell-
housing with the previously removed hardware (6
and 7).
NOTE
Mount the intermediate guard (41) on the intermedi-
ate so it is over the sight gauge (39, Figure 2).
Seal Reassembly and Installation
(Figures 2 and 5)
Clean the seal cavity and shaft with a cloth soaked
in fresh cleaning solvent.
Most cleaning solvents are toxic and
flammable. Use them only in a well ven-
tilated area free from excessive heat,
sparks, and flame. Read and follow all
precautions printed on solvent contain-
ers.
The seal is not normally reused because wear pat-
terns on the finished faces cannot be realigned