C.E. Niehoff & Co. C619/C630/N1222/N1223/A1-607/A1-608 Troubleshooting Guides User Manual

Page 6

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Page 6

TG8B

Section C: Advanced Troubleshooting

(CONT’D)

Chart 3 – No Alternator Output –

Ignition Switch – Test Charging Circuit

Jumper B+ terminal on alternator to E or IGN

terminal on alternator. Touch shaft with steel tool

to detect significant magnetism. Is shaft magnetized?

Yes

No

Disconnect jumper. Apply 12 V test light to

alternator E or IGN terminal and ground.

Does light glow brightly?

Yes

No

Run vehicle. Does charge voltage exist?

System

operating

normally.

Repair wiring or

ignition switch.

Yes

No

Jumper B+ terminal on

alternator to E or IGN termi-

nal on alternator. Does

charge voltage exist?

Yes

No

Repair wiring

or ignition

switch.

Contact CEN

Service

Department

for assistance.

Test for battery voltage at B+ terminal on alternator to ground, then at F+ terminal on alternator to

ground. Does battery voltage exist?

Yes

No

Repair vehicle wiring as necessary. Continue test.

STATIC TEST – ENGINE OFF, BATTERY SWITCH ON, KEY ON

Figure 4 – Alternator-to-Regulator Harness Plug

SOCKET CONNECTIONS

Socket A B–

Socket B Energize

Socket C Field –

Socket D Not Used

Socket E B+

Unplug alternator-to-regulator harness. Plug

CEN Regulator Bypass Adapter A10-129 into

harness plug and touch black lead to ground on

alternator case. (If no Adapter is available, con-

nect jumper wire from socket C on the harness

to ground). Spark will occur at ground. Touch

steel tool to shaft to detect significant magne-

tism. Is shaft magnetized?

Disconnect Regulator Bypass Adapter or jumper wire.

Connect DMM red lead to socket E in alternator-to-regula-

tor plug. Connect black lead to socket A in same plug.

Does battery voltage exist?

Regulator is

defective.

Yes

No

Check wiring and connections to

alternator.
Run engine and re-test charging

circuit for operation.

Yes

No

Alternator

is defective.

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