Warning, Caution, Installation continued – AAON RK-60 User Manual

Page 9

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9

GAS PIPING
Size gas piping to supply the unit with 6" to 10.5" water
column pressure for natural gas or 11" water column
pressure for propane when all gas consuming devices in
the building connected to the same gas system are
operating. Install piping in accordance with local codes,
the piping must conform with the latest ANSI-Z223.1
National Fuel Gas Code; in Canada, Current Standard
CAN / CGA-B149, Installation Codes for Gas Burning
Appliances and Equipment.
Some utility companies will require pipe sizes larger
than the minimum sizes listed.

NOTE: Codes may require the use of a manual main
gas shut-off valve and union, (furnished by others)
installed in the gas line external to the unit.

GAS PIPING is to be supported DIRECTLY AT CON-
NECTION TO UNIT and must not be strained or bent
and shall be supported by metal straps, blocks or hooks
at intervals not to exceed that shown in the following
table:

Pipe joint compounds used on all gas piping connections
shall be resistant to the action of petroleum gases.

An 1/8" NPT plugged tap is required immediately ahead
of the unit gas control valve.

All piping connections shall be checked with a soap
solution for gas leaks before operating the appliance.

INSTALLATION continued

SIZE OF PIPE

INTERVALS (feet)

GAS PIPING SUPPORT

1/2"

6'

3/4" or 1"

8'

1 1/4" or larger (horizontal)

10'

1 1/4" or larger (vertical)

every floor level

The furnace must be isolated by closing the manual shut
off valve or disconnected from the gas supply piping
during pressure testing of the piping system with pres-
sures in excess of 1/2 PSIG.

The flow of combustion and ventilating air shall not be
blocked or otherwise obstructed in any way.

NOTE: All gas-fired heat exchangers are completely
tested at the factory before shipment. This will remove
nearly all of the oils that have been used in the manufac-
turing process, however, trace amounts may remain.
When performing the initial start-up at the jobsite, it is
highly recommended that people or any other living
animals, that may be sensitive to the residual odors or
gases, NOT be present in the conditioned space during
the start-up. In all cases, including the initial factory
firing and testing, any of the gases will be under the
acceptable level of concentration for human occupancy.

After electrical power is turned on, set unit controls for
heating, and check for operation.

When checking burner operation, flames should be
observed as blue with slight or no yellow tipping. There
should be no sign of flames floating or lifting off or away
from the main burners.

NOTE: In case emergency shut down is required, turn
off the main manual gas shut-off valve and disconnect
main electrical power to unit. These devices should be
properly labeled by the installer.

Return Air (Back)

LOCATION

UNIT SIZE

2 - 7

SERVICE CLEARANCES

36"

Vent Side (Front)

48"

Left Side

6"

Right Side

48"

Top

UNOBSTRUCTED

8 - 15

16 - 25

26 - 60

48"
48"

6"

60"

48"
48"

6"

60"

60"
48"
60"
60"

UNIT SIZE / TONS

INPUT / MBH

GAS PIPING SIZES

02 - 03 69 3/4"
04 90 3/4"
05 - 06 - 07 90 - 180 3/4"
08 - 10 180 - 270 - 351 3/4"
13 - 15 180 - 270 - 390 3/4"
16 - 20 - 25 270 - 390 - 480 3/4"
26 -30 -40 -50 -60 540 - 780 (2) 3/4"

PIPE SIZE

Those sensitive to odors or gases from trace

amounts of residual oils should NOT be present

in the conditioned space during the start-up

of a gas-fired installation.

!

WARNING

DO NOT USE OPEN FLAME OR OTHER SOURCE

OF IGNITION FOR LEAK TESTING.

When pressure testing the gas supply piping, the

furnace must be isolated or disconnected by

closing the individual manual shut-off valve from

the gas supply. Gas valves can be damaged if

subjected to more than 0.5 psig pressure.

!

WARNING

Some soaps used for leak detection are

corrosive to certain metals. Carefully

rinse piping thoroughly after leak

test has been completed.

!

CAUTION

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