100cc pump maintenance, Maintenance schedule, 100cc – Magnum Venus Plastech Flex Molding Process MKVI Mix User Manual

Page 32

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MKVI Mix Meter System Operations Manual

Rev. 08/2013

Page | 32

100CC Pump Maintenance:









The Megaject Machine range has proved to be extremely reliable in service. To maximize
service life, it is important to keep the machine free from dirt and contamination and follow
correct procedures for use and maintenance as instructed in this manual.

Maintenance Schedule:


After every 1 ton of resin pumped -

1. Check general cleanliness of machine and ensure there are no leaks.
2. Check resin pump lubricant level
3. Clean resin filters. (Remove, clean with acetone, dry and replace).
4. Remove mixer shroud and check cleanliness of mixer tube.


After every 5 ton of resin pumped -

1. Split injection mixing head. Examine internals for gelled resin or foreign objects. It

is not necessary to dismantle the head Non Return Valves (NRVs) if the head
appears to be in good condition.

2. Check MPG block by removing the 4 x M5 cap screws and examine parts. It is not

necessary to remove MPG diaphragm.


After every 100 ton of resin pumped -

1. Replace main resin pump seals
2. Replace mixer tube and mixer tube O-ring.
3. Empty solvent tank and clean well.


Fluid Section

100cc

Low

High

100cc

Liters/min.

9.12

16.00

Ratio

7:1

1:1

Percentage

14%

100%

MACHINE

HEAD TYPE.

PART NO.

MKVI

EPOXY 1:1 (100cc)

AUTO

8073

CONVERSION KITS.

MKVI

EPOXY 1:1 (100cc)-> POLYESTER

8073-PLY-CON KIT.

EPOXY 1:1 (100cc)-> PHENOLIC (20cc)

8073-PHE-CON KIT.

EPOXY 1:1 (100cc)-> EPOXY 2:1 (50cc)

8073-EPY2:1-CON KIT.

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