Basic troubleshooting, Catalyst problems – Magnum Venus Plastech TALON Gun External Mix User Manual

Page 25

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Talon External Mix Gun Manual

Rev. 10/2013

Page | 25

Basic Troubleshooting:

Catalyst Problems

Problem

Possible Cause(s)

Recommended

Solution(s)

Catalyst leaking around the
Catalyst Needle

Rod Seal Housing loose

Tighten Rod Seal Housing

Damaged Rod Seal Assembly

Replace Rod Seal Assembly

Damaged Catalyst Needle

Check and replace Catalyst
Needle

Catalyst leaking around the Rod
Seal Housing

Rod Seal Housing loose

Tighten Rod Seal Housing

Damaged O-ring on the Rod Seal
Housing

Replace the Rod Seal Housing
O-ring

Catalyst leaking around Catalyst
Cartridge

Catalyst Cartridge not tightened
properly

Tighten the Catalyst Cartridge
into the gun head

Damaged O-ring on the Catalyst
Cartridge

Replace the O-rings on the
Catalyst Cartridge and check the
Gun Head for damage

Catalyst leaking around Plug on
the Bottom of the Gun Head

Damaged O-ring on the Plug
Body

Replace the O-ring on the Plug
Body, Check gun head for
damage

Catalyst leaking around Catalyst
Fitting

Catalyst Fitting loose

Tighten the Catalyst Fitting into
the Gun Head

Damaged O-ring on the Catalyst
Fitting

Replace the O-ring on the
Catalyst fitting and check the gun
head for damage

Catalyst leaking from the front of
the Gun block

Damaged O-ring in the Seat
Insert

Replace the O-ring in the Seat
Insert

Damaged or Dirty Ball in the
Catalyst Cartridge

Clean or Replace the catalyst
ball as necessary

Damaged Compression Spring

Check and replace the
Compression Spring in the
catalyst Cartridge

Damaged O-ring on the Seat
Insert

Replace the O-ring on the Seat
Insert and check gun head for
damage

Catalyst Needle holding the Ball
open

Check that the catalyst needle is
moving freely and not being
pressed down by the handle

Catalyst leaking into the
Atomizing Air Tube

No Atomizing Air pressure

Make sure the Atomizing Air
pressure is set properly
Make sure the Atomizing Air
hose is not blocked or kinked

Blocked Catalyst Tip

Check that the Catalyst Tip is not
plugged or blocked

– clean or

replace as necessary

Blocked Gun Block Porting

Check the catalyst porting in the
gun block for blockage

Leaking or stuck Catalyst Needle

See solutions above for

Catalyst leaking from the front of
the Gun block

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