Diamond Products CC4144D - Manual (Page 3)

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Table of Contents
Safety Precautions................................................. 1
Safety Alerts................................................................1
Proposition 65 .............................................................1
Spark Arrester Requirement .......................................1
Respiratory Hazards ...................................................1
General Safety ............................................................2
Battery and Electrical Safety.......................................2
Blade Safety................................................................3
Blade Guard Safety.....................................................3
Fuel Safety..................................................................3
Engine Safety..............................................................3
Cutting Safety .............................................................4
Hydraulic Safety..........................................................4
Belt Safety...................................................................4
Transporting Safety.....................................................4
Lifting Safety ...............................................................4
Introducing the CC4144D ...................................... 5
Controls.......................................................................5
Dimensions .................................................................6
Specifications..............................................................7
Operating the CC4144D ........................................ 9
Spotlight ......................................................................9
Handlebars..................................................................9
Adjusting the Handlebars................................................9
Pivot Position ..............................................................9
Rear Pivot Saw ...............................................................9
Fuel System ................................................................9
Adding Fuel.....................................................................9
Blade Guard................................................................9
Installing the Blade Guard.............................................10
Removing the Blade Guard...........................................10
Flange Guard ............................................................10
Diamond Blades........................................................10
Inspecting the Blade .....................................................10
Blade Speed .................................................................10
Wrench .........................................................................10
Installing the Blade........................................................11
Removing the Blade......................................................11
Engine.......................................................................12
Vernier Throttle .............................................................12
Tasks Prior to Starting the Engine ................................12
Starting the Engine .......................................................12
Stopping the Engine......................................................12
Speed Control Lever/Control Grip ............................13
Speed Control Lever .....................................................13
Control Grip ..................................................................13
Blade Lowering Speed..............................................13
Water Supply ............................................................13
Using the Water Supply ................................................13
Water Pump Switch ......................................................14
Cutting Guides ..........................................................14
Adjusting the Front Pointer ...........................................14
Adjusting the Rear Pointers .......................................... 14
Concrete Cutting....................................................... 14
Helpful Hints Prior to Cutting ........................................ 14
Tasks Prior to Cutting ................................................... 14
Making a Cut ................................................................ 14
Making a Cut Using the Depth Stop ............................. 15
Continuing a Partial-Cut................................................ 15
Finishing a Cut.............................................................. 15
Maintaining the CC4144D ....................................17
Maintenance Overview ............................................. 17
Daily/Regularly ............................................................. 17
Part Lubrication ........................................................ 17
Spray Lubricant ............................................................ 17
Blade Shaft ................................................................... 17
Front Axle ..................................................................... 17
Cooling Fan .................................................................. 17
PTO .............................................................................. 17
Inner Blade Flange ................................................... 17
Installing the Inner Blade Flange .................................. 18
Removing the Inner Blade Flange ................................ 18
Wheels...................................................................... 18
Replacing the Front Wheels ......................................... 18
Replacing the Rear Wheels .......................................... 18
Battery ...................................................................... 18
Battery Type ................................................................. 18
Servicing the Battery .................................................... 19
Electrical System ...................................................... 19
Maximum Cutting Depth ........................................... 19
Hydraulic System...................................................... 20
Adding Hydraulic Fluid.................................................. 20
Belt System .............................................................. 20
Tensioning or Replacing the Blade Drive Belts............. 20
Tensioning or Replacing the Hydraulic Motor Belt........ 21
Replacing the Cooling Fan Belt .................................... 22
Engine Belts ................................................................. 22
In-Line Fuel Filter...................................................... 22
Engine ...................................................................... 23
Engine Throttle Screw .................................................. 23
Cleaning the Engine ..................................................... 23
Storing ...................................................................... 23
Disposal .................................................................... 23
References ...........................................................25
Appendix A ............................................................... 25
Serial Tags ................................................................... 25
Appendix B ............................................................... 26
Daily Maintenance Task Chart...................................... 26
Appendix C ............................................................... 27
Belt Tension Settings.................................................... 27
Appendix D ............................................................... 28
Troubleshooting............................................................ 28
Appendix E ............................................................... 29
Additional Resources.................................................... 29