General Technologies ST05 Oxygen Sensor Tester and Simulator User Manual

Page 2

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2. TECHNICAL SPECIFICATIONS

2.1 General Specifications

Display:

20 segment LED bargraph and two

character alphanumeric display.

Sample rate:

500 samples/second.

Sensor compatibility:

Zirconia, Titanium 1 and 5 Volt Systems.

Power:

9 Volt battery, type MN1604.

Auto power off:

Automatically powers off after 3 min. of

no operation.

Battery life:

Approximately. 25 hours. (w/alkaline battery).

Test leads length:

6.5 feet (2 meters).

Dimensions:

6” x 4” x 1.5” (158 x 100 x 37 mm).

Weight:

Approximately. 14 Oz. or 406 g. (Including battery).

Included accessories: Padded hard carrying case, user’s manual, rubber holster and

1 x 9 Volt alkaline battery.

2.2 Electrical Specifications

The specifications below are typical at 23° C, and will vary slightly from device to device,

and with temperature. The input voltage should not exceed the indicated maximum

values, to prevent personal injury or damage to the instrument.

Page 2

Table of contents.

1. Safety Rules

Page 1

2. Technical Specifications

Page 2

2.1 General specifications

Page 2

2.2 Electrical Specifications

Page 2

3. Operation

Page 3

3.1 Instrument description

Page 3

3.2 Displays description

Page 3

3.3 Turning power on and off

Page 5

3.4 Oxygen sensor measurement

Page 5

3.5 Oxygen sensor response test

Page 7

3.6 Oxygen sensor simulation

Page 7

3.7 Additional functions

Page 8

4. Oxygen sensor information

Page 9

4.1 Oxygen sensor types

Page 9

4.2 Oxygen sensors testing

Page 11

5. Maintenance

Page 13

5.1 Battery replacement

Page 13

5.2 Cleaning

Page 14

6. Warranty

Page 14

1. SAFETY RULES

This instrument is designed for indoor use at temperatures between 32° and 104° F

(0°C and 40°C) and altitudes up to 6500 ft (2,000 meters).

To ensure that the instrument is used safely, follow all safety and operating instructions

in this operation manual. If the instrument is not used as described in this operation

manual, the safety features of this instrument may be impaired.

Do not use the instrument if the instrument or test leads look damaged, or if you sus-

pect that the instrument is not operating properly.

When using the instrument, keep away from moving parts (fan, drive belts, etc) and

hot objects (exhaust pipes, muffler , catalytic converter, etc), to avoid personal injuries

and damage to the instrument or test leads.

Disconnect the live test lead before disconnecting the common test lead.

Make sure power is off before cutting, desoldering or, breaking the circuit wires. Small

amounts of current can be dangerous.

Do not connect or apply more than 42 VDC between connectors.

At all times, to avoid electrical shock, use CAUTION when working with circuits above

60V DC or 25V AC rms. Such voltages pose a shock hazard.

Do not operate this instrument with the battery cover off.

To avoid electrical shock or damage to the instrument, do not exceed the specified

input limits.

Exceeding the limits listed above when using this apparatus, or not observing

the precautions listed above can expose you to physical injury and permanently

damage your instrument and parts and components of the vehicle under test.

“V Ready” and “GTC” are registered trademarks of General Technologies Corp.

Function

Input

Range

Output

Alphanumeric

Display

Bargraph

Display

Input/Outputs

Characteristics

Zn

0 to 1 V

-

0 to 9.9 ± (1.5%+1)

Cross-Count / Sec

0 to 1 Volt in

50 mv Steps

Input Impedance:

1 MΩ minimum

Input Protection:

± 42 VDC Max.

T1

-

T5

0 to 5 V

-

0 to 5 Volt in

250 mv Steps

Response

Test

0 to 1 V

-

< 100 ± 5 mS: PASS

> 100 ± 5 mS: FAIL

Input Protection:

± 42 VDC Max.

0 to 5 V

-

Simulate

RICH

0 to 1V

S e n s o r

set to

Zn or T1

1.1V

max.

Applies voltage for 4 seconds max.

with 4 seconds delay in between

simulations

With > 100Ω

sensor Impedance

Protected by current

limiting:

15 mA (Typ.)

Simulate

LEAN

0.1V

max.

Simulate

RICH

0 to 5 V

S e n s o r

set to

T5

0.25 V

max.

With > 500Ω

Sensor Impedance

Protected by current

limiting:

15 mA (Typ.)

Simulate

LEAN

5.25V

max.

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