4 oxygen sensor measurement, Caution – General Technologies ST05 Oxygen Sensor Tester and Simulator User Manual

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3.3 Turning the power ON and OFF

Power ON/OFF

1- To turn the instrument ON, press and hold the (power ON/OFF) button until the display

lights up (approximately 1 second)

2- To turn the instrument OFF, press and hold the (power ON/OFF) button until the display

turns off (approximately 1 second)

To extend battery life, the ST05 will automatically turn off after 3 minutes of being idle

(i.e. no button pressed and no input signal). Turning the unit off manually, when not in

use, will prolong battery life.

If the unit turns off immediately after being turned on, it indicates that battery voltage

is below the absolute minimum, and the battery should be replaced.

3.4 OxYGEN SENSOR MEASUREMENT

3.4.1 Setting the type of sensor

Red clip

Black clip

Signal wire

Ground

Red clip

Black clip

Signal wire

Signal ground wire

Heater wires

Red clip

Signal wire

Heater wires

Black clip

Ground

One wire (unheated) sensor

Two wire (heated) sensor

Three wire (heated) sensor

Four wire (heated) sensor

CAUTION

To avoid personal injuries and damage to the instrument or test leads, al-

ways connect the test leads to the sensor before starting the engine, and

when the exhaust system is cold. Wear insulating gloves when working

around hot parts, and keep away from moving parts (fan, drive belts, etc) and

hot objects (exhaust manifold and pipes, muffler, catalytic converter, etc.)

Fig. 3 - Test lead connection guide

3.4.2 Sensor signal measurement

The ST05 is capable of measuring and simulating three of the most common oxygen sen-

sors: Zirconia and Titanium in 1 and 5 Volt systems. It is important to select the right type

of sensor in order to obtain the correct readings when testing an oxygen sensor.

Sensor Type Select

1- Make sure the instrument power is turned on, if not, turn it on by pressing and holding

the power button until the display lights up.

2- Press the

(Sensor Type Select) button momentarily.

3- The alphanumeric display will show the type of sensor selected.
4- To accept the sensor selection, release the button and wait until the alphanumeric

display returns to normal (numeric reading).

5- To select another sensor type either press and hold the “Sensor Type Select” button

until the desired type is shown on the display, and then release, or press and release

the button until the desired sensor type is shown in the display.

IMPORTANT

There are no standard connectors or color coding for oxygen sensor wiring. These

may vary between sensors, vehicle models and manufacturers. Consult the wiring

diagram of the vehicle in order to identify the type of sensor and its wiring before

attempting to connect the test leads to the sensor wires

1- Follow steps in “3.4.1 Setting the type of sensor” to select between

,

or

sensor types.

2- Connect the red test clip to the sensor signal wire (Fig. 3)
3- Connect the black test clip to the sensor signal ground (or common) wire if available,

otherwise connect to a good ground near the sensor (Fig. 3)

4- Read the output signal of the sensor on the analog bargraph and cross count on the

alphanumeric display

Red clip

Signal wire

Black clip

Ground

Heater wire

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