Kasco Marine LE375 User Manual

Page 3

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3

Figure 5:

Wire Connections
Brown wire to terminal L
Blue wire to terminal N
Green/Yellow wire to terminal E

After the wires have
been connected securely, pull the cable and insert
back into the housing and tighten with a screwdriver

to ensure the insert is seated correctly.

Note:

LEFT HAND THREAD, turn the insert counter
clockwise to tighten.

STEP FIVE
Prepare your supplied Resin Kit by removing the cap
from the resin tube and pushing the resin nozzle onto
the tube. Then twist the nozzle to lock in place.

Plunger

Resin Tube

Nozzle

Before applying to the quick disconnect, use the
plunger to evenly push out a small amount of resin to
get a proper mix of of the 2-part epoxy. Then apply
resin into the housing, enough to cover the wires and
contacts. The resin should be about 3mm onto the
cord jacket. Note: Adding too much resin may cause
excess to be forced into the female end of the pin
connector, preventing proper connection of the two
halves.

Cut-Away

disconnect shown
with clear resin.
Note amount that is
covering cord jacket.

STEP SIX
Slide the gland and gland nut along the cable into the
body and tighten the gland nut securely. No drying
time is needed for the epoxy before full assembly.

Socket Insert (User Installed)

Socket insert

Main Body

Gland

Gland Nut

Note:

White gland for 9-11mm O.D.
Yellow gland for 13-15mm O.D.

Assembly/Wiring Instructions
STEP ONE
Remove the socket insert from the housing of the
connector. There is a slot for a fl at blade screwdriver
in the center of the insert.

Note: The inserts have a LEFT HAND

THREAD and should be turned clockwise to remove.

STEP TWO
Remove the gland nut and gland from the rear of the
housing and slide on to the cable. Make sure the gland
is orientated with the stepped edge facing the gland
nut (see picture).

Stepped Edge

STEP THREE
Prepare the cable and strip wire ends as shown.

Wire Stripping

STEP FOUR
Insert the stripped wire ends into the terminals on the
back of the Pin/Socket insert and fully tighten the
wire retention screws. (Refer to fi gure for correct wire
orientation).

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