WARN ZEON CONTROL PACK RELOCATION KIT 31 - Manual (Page 3)

WARN INDUSTRIES
1
ORIGINAL INSTRUCTIONS
Warn Industries Inc.
12900 SE Capps Road
Clackamas, OR 97015
USA
Customer Service: (800) 543-9276
International Fax: (503) 722-3005
Fax: (503) 722-3000
www.warn.com
WARN® and the WARN logo are registered trademarks of Warn Industries, Inc.
© 2012 Warn Industries, Inc.
Zeon Control Pack Relocation Kit
31” Cable Length
TABLE OF CONTENTS:
SAFETY
Symbol Index .............................................................................................................................................................................2
General Safety Precautions ...................................................................................................................................................3
INSTRUCTIONS
Before you Begin ......................................................................................................................................................................4
Parts List ...........................................................................................................................................................................4
Tools Required ...............................................................................................................................................................5
Torque Specifications ..................................................................................................................................................5
Installation Instructions ......................................................................................................................................................6-9
Remove Control Pack From Winch .....................................................................................................................6-7
Installing Relocation Cables ......................................................................................................................................7
Relocating the Control Pack .....................................................................................................................................8
Connecting the Contactor .........................................................................................................................................9
Mounting Hole Drill Template .......................................................................................................................................... 10
Every winching situation has the potential for personal injury. In order to minimize that risk, it is important to read
this guide and The Basic Guide to Winching Techniques carefully. Please familiarize yourself with the operation of your
winch before using it and be constantly safety oriented. In this guide we provide important safety information and
instructions on how to install your Control Pack Relocation Kit. Please read the Basic Guide to Winching Techniques for
information on how to properly use your winch and proper rigging techniques.
Please keep this manual and other product literature found in this kit for future reference. Should you be missing any of
the necessary instructions, please visit www.warn.com or contact us at the number below.
WARN INDUSTRIES
89969A0 2
SYMBOL INDEX
SYMBOL EXPLANATION
Read All Product
Literature
Always Wear Hearing and
Eye Protection
Never Use Winch as a
Hoist
Finger/Fairlead Crushing
Hazard
Hand Piercing/Cutting
Hazard
Explosion/Bursting
Hazard
Never Route Electrical
Cables through Sharp
Edges Hazard
Avoid Installing Electrical
Cables around Pinch and
Wear/Abrasion Points
SYMBOL EXPLANATION
Always Wear Leather
Gloves
Do Not Move People
Always Use Supplied
Hook Strap
Fairlead Pinch Point
Hot Surface Hazard
Fire and Burn Hazard
Never Route Electrical
Cables through or near
Moving Parts Hazard
Exposed Wiring Hazard,
Insulate Exposed Wiring
and Terminals
Never Hook Back on
Rope