Ramsey Winch HD-P8000 914184-0209 - Manual (Page 10)

8
Remove nuts (item #66), washers (item #28), springs (item #60), and capscrews (item #55) from spring
tensioner. Spring tensioner may be left partially assembled when removing capscrews (item #65). Refer
to exploded views on pages 14 and 16 for all components. CAUTION: Both tensioner assembly and
mounting angle (item #3) will come off at the same time when mounting angle capscrews (item
#65) are removed. Slide motor end bearing (item #11) and drum (item #1) from gear housing end bear-
ing.
Remove input shaft (item #13) from end bearing. Inspect shaft and output sun gear (item #10) for dam-
age and replace if necessary. To remove the output sun gear, remove the snap rings (items #45) and
thrust washer (item #52) and pull off the end of the shaft.
Remove bushing (item #15) and o-ring (item #41) from motor end bearing. Place new, well-oiled o-ring
into groove inside of end bearing and press new bushing onto end bearing.
Remove seal (item #44) from gear housing end bearing
(item #12). Loosen nut (item #24) and remove nylon set-
screw (item #21). Remove ring gear from gear housing end
bearing, if necessary. Remove bushing (item #14) from end
bearing. Press new bushing into end bearing. Install ring
gear, then nylon setscrew and nut. Ring gear must be fully
seated in end bearing and slot in ring gear MUST NOT be
aligned with clutch shifter hole. Install new seal in end bear-
ing, with sharp edge of seal outward.
21
24
44
32
12
14
1
19
2
65
3
13
10
52
45
11
41
15
60
28
66
55