Ramsey Winch HDG-350 (JERR-DAN) - Manual (Page 7)

5
TROUBLE SHOOTING GUIDE
INSTRUCTIONS FOR OVERHAUL OF HDG-350
DIS-ASSEMBLY
1. Drain oil from gear housing by removing (item #36) plug from bottom of
gear housing. Remove
plugs (items #34 & #35)
from top of gear housing.
Remove adapter rod (item
#26) by driving pin (item
#37) from shifter shaft of
winch. Remove mounting
frame (item #1) from winch
by
removing hardware
shown.
CONDITION POSSIBLE CAUSE CORRECTION
Clutch inoperative or binds
up. 1. Dry or rusted shaft. 1. Clean and lubricate.
2. Bent yoke or linkage. 2. Replace yoke or shaft
assembly.
3. Clutch jaws are in con-
tact.
3. See Techniques of Op-
eration.
Oil leaks from housing 1. Seal damaged or worn. 1. Replace seal.
2. Too much oil. 2. Drain excess oil. Refer to
Techniques of Operation.
3. Damaged gasket. 3. Replace gasket.
1. Hydraulic motor worn
out.
1. Replace motor.
2. Low flow rate. 2. Check flow rate. Refer to
Hydraulic Systems flow
chart, page 4.
Cable Birdnests when
clutch is disengaged. 1. Drag brake disc worn. 1. Replace discs.
Hydraulic fluid leaks out
hole in motor adapter. 1. Hydraulic motor shaft
seal damaged.
1. Replace seal.
Winch runs too slow