Ramsey Winch RE 12000 OVERHAUL INSTRUCTIONS User Manual
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15. Place thrust washer #68 over end of drum
shaft and slide downward until spacer rests on
drum. Press drum downward to compress
springs in gear housing.
Insert keys #45 into keyways with sharp edge
of key pointing outward and notched end of
keys upward. A rubber or brass mallet will be
needed to gently tap keys into position.
Apply grease to keys and end of shaft. Place
jaw clutch #6 over end of shaft and slide jaw
clutch over keys.
Set clutch housing #16 over end of drum shaft.
Pull jaw clutch housing, enough to allow yoke,
in clutch housing, to fit properly in groove
around jaw clutch.
16. Press bearing #25 onto worm #23.
NOTE: Be sure thick shoulder of bearing outer
race (side with manufacturer’s name and part
number ) is out, away from worm threads. Press
bearing and worm into gear housing. Slip gasket
#41 onto bearing cap #5. Use four capscrews
#29 to secure cap to gear housing. Torque cap-
screws to 7 ft-lbs (9.4 Nm) each.
17. Press bearing #25 onto worm and into worm gear
housing. NOTE: Be sure thick shoulder of bear-
ing’s outer race (side with manufacturer’s name
and number) is out, away from worm threads.
Place gasket #41 onto spur gear housing #15. Se-
cure spur gear housing to worm gear housing using
four capscrews #32. Torque capscrews to 7 ft-lbs
(9.4 Nm) each.
Mount motor #49 to spur gear housing #15 using
three lockwashers #39 and nuts #37. Attach sole-
noid cables to motor terminals. Tighten all nuts
securely.
Place snap ring #63 over end of worm shaft and set
into snap ring groove. Insert key #18 into keyway
of worm shaft.
68
45
6
16
45
5
41
25
23
29
18
41
32
63
15
37
39
49
25