Lincoln Electric IM763 Commander 500 - Manual (Page 37)

F-1 DIAGRAMS F-1
COMMANDER 500
NOTE:
This diagram is for reference only
. It may not be accurate for all machines covered by this manual.
The specific dia-
gram for your particular machine is pasted inside the machine on one of the enclosure panels.
GND
-H
6D
3
12
11
10
EMPT
Y
CB6 10A
EMPT
Y
EMPT
Y
42A
42
31
42A
5J
OUTP
U
T
31
CO
NT
R
O
L
32
CCW
236C
8
POLARI
T Y
SW
ITCH
1
31
32
RE
C TI
FI
ER B
R
ID
G
E
50A
T O TH
E L
A M IN A TION
T O SLIP RIN
G N EAR
EST
POSITIVE BRU
S H C
O N N ECTED
5B
6D
5E
5C
5
200D
200A
200E 200C
5H
300V
12
201
HO
UR
200B
201A
231
236
201B
CB4
6B
GO
LD
SI L V E R
AL T .
TE M P .
LO
W
PR
ES S.
GO
LD
75
P
INC
H PO
T
BAC
K
FROM
277
278
GO
LD
SI L V E R
SI LVER
-
BR
USH
+
3200M
FD
GND
-G
238
SOLENOID
5
ME
T E
R
-
GND-J
232R
5H
POW
E
R M
O
DU
LE
236
231
RIG
H T SI
DE
ON BO
T T OM
L
E F T
OF CON
T ROL
BOX SI
LVER J12
CB1 20A
8
J11 SI
LV
ER
HO
T (
G
O LD
)
11
CB
3
50A
3A
HOT
(GOL
D )
5G
WE
LD ER
3
TE M P .
12
5C
GR
OUN
D IN
G BOLT
O N EN
G INE BLO
C K
STUD O
N EN
G INE
MOUNT
IN
G FO
OT
LEFT SIDE
1
42A
41A
232P
GO
LD
SI LVER
SENS
O R
COIL HOLD CO IL
PU LL
SHUTD
O
W
N SENS
O R
SENSOR SWIT
CH
FUEL LVL.
OIL
TEM
P . SE
NS O R & S
W IT C H
OU
TPU
T
PA
N
E
L
262
GROU
ND
S
T
UD
ON
SOL
.
OIL P
R ESS
U R E SW
IT C H & SE
NS O R SW
IT C H WK
233 234
265
SENSE
NEG EX
C
MO
T O R
ST AR
TIN
G
281
5R
FRA
M
E
POS
242D
239
229
5N
236C
232
RUN ST
O P
232H
32
+
232C
242B
GND
-J
SHOW
N I
N
"ALW
A Y S ON
" P
O SI
T ION
32 5J GND
-J
FU
EL
GND. S
T UD ON
BOT
T O M RIGH
T O
F
238
4
8
5B 5E
20- 250A TIG 30- 575A
2
STI CK
1 500 A
350A
200A
TE
M P
OI L
PR
ESS. S
CHR
G.
241A
228A
CORRE
SPONDING SE
T T INGS
FOR
T AP NUM
B
E RS
CO
COMMANDER 500 WIRING DIAGRAM
MMA
NDE
R 5
0
0
W
IRI
NG
DI
A
G
RA
M
(AS
V IEW
ED FRO
M
THE FRONT)
6A
3
41
ROTOR
CON
T R O L BOX
START
BUTT
O
N
242D
242A
229 OR 229A
232B
S
242C
BAT
T.
32
5S
239 238
224 228 241
PO
SIT
ION
POSIT
IVE POLARI
T Y
SW
ITCH SHO
W
N
IN
247
246
232M
232K
232
N
232A
232A
S
OI L
6A
243
+
ST
A R TE
R
ST
AT
OR
ALT
ERNATOR
AUXILI
AR
Y W
INDING
S
3
"INSULAT
E D ST
UD"
120
V AUXILI
ARY
PO
W
E R
6A
9
9 10
WI RE
14 T O 4 0V EMPT
Y 8
90A
A
1
5
GND
-C
5
11
115/230V
3
GND
-D
5A
GND
-E
222
213 214 215 216
(V
IE
W
ED
F
R OM
R
E AR)
SE
LE
C TO
R
SW
IT
C
H
MOUNT
IN
G
F O OT
12V BATTE
R
Y
STUD O
N EN
G
INE
(-)
-
(+)
206A
ELEC
T.
+
206A
W2
W2
W3
W3 STAT
O
R
WE
LD
WI
N D IN
G S
W5
W4 W5 W4
W1
W1
W6
W6
217
S5
218
12
11
1 2
220
C1
3
5R
J1
6
GND
-H
EN
GIN
E GR
OUN
D
BACK OF CON
T
RO
L BOX
GND S
T UD ON RI
GH
T
SIDE
6
9 16
R1 76
VIEW
ED
FROM BAC
K
77
6
9
CB2 20A
3
3
232M
6A
AUXILI
ARY
NEU
T RAL S
T UD
GND
-G
BAC
K OF CONTRO
L
BOX
" L EF
T S
IDE
"
236B
6D
201 BR USH
-
3 1
2
3
4
1
2
8
5
4
1
1
8
5
4
1
5
2
3 4
1
10
6
10
J6
J1
1
J2
3
4 1
J1
0
J5
J8
J9
J1
3
J7 2
PROG RAMMING MACHIN E S ELE CT
9
16
J1 2
3
4 1
J1
0
3
4 1
3
4 1
1
8
6
PRO
GRA
M M IN
G
9
16
1
8
J3 1
220
222
218
217
215
216
MOD
E
AM
PH
EN
OL
77
A
76
A
75
A
2
4
77 76 75
CO
NTROL POT
VOLT METER M1
M2
M3
M4
M5
M6
M9
M10
1
5
6
10
J4
AM M
ETE
R
M1
M2
M3
M4
M5
M6
M9
M10
PO
WER
SU
PP
LY
1
2
3
4
J4
1
J4 2
15
105 A
17
5J
115 A
16
101 A
18
116 A
118 A
13 14
25
23
25A
23A
9
16
1
8
BAT
TE
RY
B
OA
RD
J65
PU
LL C
OIL B
D.
J43
B1
B2
B3
B4
PER
IP
HERA
L BD
.
WE
LD
B
O
AR
D
401
403
405
VIEW
ED
277
278 10
K
279
2 4
4A 2A WELDI
NG
TERMI
N ALS
CONTR
O L
3
4 278
279
277
2 1
J6
204S
20
6S SH
UN
T
20
6S
THERM
AL
HOT STA
RT
PI NC
H
MIS
C CO
NTROL
PO
W
ER
403
5T
5L
402
232
208B
SWITC
H
116A
105A
115A
101A
5G
118A
251
252
253
250
G
208B
256
260A
270
5L 5T
232J
262 B
224 A
405
271
270
281A
200
401
213
214
232R
262A
262B
281A 241A 233A 228A 234A 262A 22
4A
239 281 24
1
233 228 234 262 224 200B 200D 201A 200A
239A 200 200C 201B 200E
+ +
P52
J52
208A
+ +
C4 C3
P5
1
RIGHT S
IDE
300
A
M
P
MOD
U
LE
HE
ATSIN
K
PC
B 2
D2 D
IOD
E
MODUL
E
TS2 249 251
B7 B3 B2 B1
J5
1
9
8
7 6
5
4
123
16 15 23A 25A
7
8
9 4
5
6
32
1
D4
PC
B OA
RD TO
HE
AT
S IN K CO
NN
.
PC
B OA
RD TO
HE
AT
S INK
C ONN
.
PO
S
+ +
C2 C1
P50
LEFTSIDE 30
0 A
M
P
MOD
U LE
HE
ATSIN
K
PC
B 6
D1 D
IOD
E
MODUL
E
13A 14A
TS1 250 249
B7 B3 B2 B1
J50
18 17 23 25
7
8
9 4
5
6
321
D3
PC B OA
RD TO
HE AT
S INK
C ONN
.
PC
B OA
RD TO
HE
AT
S IN K CO
NN
.
PO
S
208B
41A
5J
L1
CHO
K E
POS
.
POS. PO
S.
POS
.
+
50MV=400AMPS
GAUGE
S
OP
TI
ONAL ON
STANDARD MODE
L
W4
&
W5
W2
&
W
3
W1
&
W6
20
4S
DENOT
ES I
T
EMS
IN
CL
UDED O
N
DELUX
E
M
O
D
E
LS
ONLY
252 253
232 J
NE
G.
NE
G.
NEG. NEG.
W10 W9 W8 W7
3 TURNS THR
U
TO
R O ID
GND
-G
9
8
7 6
5
4
12
3
J10
GND
-B
3 TUR
N S
TH
R U
TO
R O ID
ST
AT
OR
42
V W
INDING
41A
31
1
6 12
7
J3 2
233 A
239 A
234 A
271
247
246
243
PC
B2
PCB3
PCB1
PC
B4
PCB8
5S
265
232N
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
E N
GIN
E H
A R
N ES
S
3
4 1
3
4 1
J3
0
6
402
14 13
150
GND
-F
GND
-H
GND
-A
GND
-K
G4168
P/N 3/02
208
31 32 4B
21
77B 21 2B 75B GN
D-A
41A 42A 76B
WO
R
K
115VAC C O
NTA
C TOR
WO
RK
RE
M O
TE
CO
N T RO
L
42VAC GR
O U N D
AM
PHE
N
OL 1
VOL
TM
ET
ER
AMMET
ER
M1
M2
M3
M4
M5
M6
M9
M10
M1
M2
M3
M4
M5
M6
M9
M10
206B
M
E T E R KIT
OP
TI
ONAL
ON S
T ANDARD MODE
L
BYPA
SS
FILTER ASSEMBLY
GN
D-K
J A D C H B K E F G I
1 2 3 4 5 6 7 8 9 10
M1 M2 M3 M4 M5 M6 M9 M1
0
M1 M2 M3 M4 M5 M6 M9 M10
1 2 3 4 5 6 7 8 9 10
M1 M2 M3 M4 M5 M6 M9 M10
M1 M2 M3 M4 M5 M6 M9 M1
0
1
6 4
3
J3
GND
-K
232 P
9 8
232
F
232G
I
NE
G.
NE
G.
2B 4B GN
D-B
A B C D E F
76B 75
B
RE
M O
TE
C O
NTACTOR
GR
OUN
D
AM
PHE
N
OL 2
CONTR
O L
2A 4A 75
A
76
A
77
A
77
B
+ W
E LD
LE
A D
II
I
O N STAN
DA
RD MO
DELS,
LEADS 2
3 8 , 2
3 8A
& 2
3 6C
ARE TO BE BOLTED TOGET
H E R AN
D TAPE
D.
LEADS 2
2 8A
& 2
41A
ARE TO BE TAPED INDIVI
D U ALL
Y AN
D TIE
D
INT
O HAR
N ESS.
242B
232
K
RUN
/STOP
SWITCH SHO
W N IN
"RUN" POS.
12VD
C
IN
SU
LATE
D
STU
D
238
238A
20A CB5
236A
236A
238A
AU
XI
LI
AR
Y P
O
W
E
R
G
N
D.
S
C
RE
W
O
N
CONTR
O
L P
A
NE
L
GND
-F
5A GND
-D
GND
-E
GND
-C