Installation, I / o receptacle specifications, Water flow sensor – Lincoln Electric IM807 POWER WAVE 455M User Manual

Page 20: Control board (dip switch location)

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A-10

INSTALLATION

POWER WAVE 455M (CE)

A-10

I / O RECEPTACLE SPECIFICATIONS

TABLE 3

WIRE FEEDER RECEPTACLE S1

PIN

LEAD#

FUNCTION

A

53

Communication Bus L

B

54

Communication Bus H

C

67A

Electrode Voltage Sense

D

52

0vdc

E

51

+40vdc

TABLE 4

VOLTAGE SENSE RECEPTACLE S2

PIN

LEAD#

FUNCTION

3

21A

Work Voltage Sense

TABLE 5

RS232 RECEPTACLE S3

PIN

LEAD#

FUNCTION

2

253

RS232 Receive

3

254

RS232 Transmit

4

#

S3 Pin5

5

#

S3 Pin4

6

# #

S3 Pin20

20

# #

S3 Pin6

7

251

RS232 Common

DIP SWITCH SETTINGS AND LOCATIONS

DIP switches on the P.C. Boards allow for custom
configuration of the Power Wave. To access the DIP
switches:

Turn off power at the disconnect switch.

Remove the top four screws securing the front

access panel.

Loosen, but do not completely remove, the bottom

two screws holding the access panel.

Open the access panel, allowing the weight of the

panel to be carried by the bottom two screws. Make
sure to prevent the weight of the access panel from
hanging on the harness.

Adjust the DIP switches as necessary.

Replace the panel and screws, and restore power.

CONTROL BOARD DIP SWITCH:

switch 1 = reserved for future use
switch 2 = reserved for future use

switch 3 = equipment group 1 selcted (default=off)
switch 4 = equipment group 2 selcted (default=off)

switch 5 = reserved for future use
switch 6 = reserved for future use
switch 7 = auto mapping
switch 8 = work sense lead

switch 7

auto mapping

off auto mapping enable-default
on auto mapping disabled

switch 8

work sense lead

off work sense lead not connected-default
on work sense lead connected

WATER FLOW SENSOR

Water cooled guns can be damaged very quickly if
they are used even momentarily without water flowing.
A water flow sensor is recommended for those water
coolers that do not have an integral flow sensor.
Recommended practice is to install a water flow sen-
sor such as K1536-1 on the water return line of the
torch. When fully integrated into the welding system,
the sensor will prevent welding if no water flow is pre-
sent.

CONTROL BOARD (DIP Switch Location)

FIGURE A.3

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