Tuff Country 55907 - Toyota Tundra 05-06 knuckle 5 lift kit - Manual (Page 11)

92. Locate the stock ABS line hardware that connected the
stock ABS line to the stock knuckle that was removed from
step # 7. Working on the driver side, attach the stock ABS
line to the newly installed knuckle using the stock
hardware. Special note: Make sure to use thread locker
or lock tite. Torque to 71 in lbs. Repeat procedure on the
passenger side. Special note: If the vehicle that you are
working on is equipped without ABS front brakes, (2)
of part # 54900-13 (ABS plugs for new knuckles) need
to be purchased as a separate part #. If you have not
already ordered the new ABS plugs, please feel free to
contact Tuff Country or your local Tuff Country dealer
and order the new ABS plugs. If these parts are not
installed to the new knuckles, damage will occur to the
stock hub assembly and Tuff Country will not be liable
for damages.
Photo # 110
Photo # 111
93. Working on the driver side, attach the stock ABS line
clip into the stock brake line bracket that attaches to the
back side of the newly installed driver side knuckle. Repeat
procedure on the passenger side.
Photo # 112
94. Locate (2) front brake line relocation brackets from
hardware bag 55907NB1. Locate (2) 5/16” x 3/4” bolts, (4)
1/4” USS flat washers and (2) 5/16” unitorque nuts from
hardware bag 55907NB. Also, locate the stock brake line
bracket hardware that was removed in step # 11. Working
on the driver side, attach the new brake line relocation
bracket to the stock location and secure using the stock
hardware. Do not tighten at this point. Now attach the
stock brake line bracket to the newly installed brake line
relocation bracket using the new 5/16” x 3/4” bolt and
hardware. Make sure to use thread locker or lock tite and
torque to 14 ft lbs. Add some thread locker or lock tite to
the stock bolt holding the new brake line relocation bracket
to the stock location and torque to 12 ft lbs. Repeat
procedure on the passenger side.
Photo # 113
95. Locate the (2) shock ties from hardware bag
55907NB1. Working on the driver side, tie the stock brake
line bracket and the stock ABS lines together. Cut off the
excess part of the shock tie. Repeat procedure on the
passenger side.
Photo # 114
96. Locate (2) new front upper strut spacers. Locate the
stock hardware that connected the stock strut into the stock
location that was removed from step # 19. Locate the stock
driver side strut that was removed in step # 20. Working on
the driver side strut, install the new front upper strut spacer
to the stock strut using the stock hardware. Special note:
Make sure to use thread locker or lock tite. Torque to
38 ft lbs. Repeat procedure on the passenger side strut.
Photo # 115
97. Locate (6) 3/8” nylock nuts, (6) 5/16” flat washers and
(6) 3/8” lock washers from hardware bag 55907NB.
Working on the driver side, install the stock driver side strut
into the stock upper location, secure using the new 3/8”
hardware. Special note: Make sure to use thread locker
or lock tite. Torque to 38 ft lbs. Also, make sure that
you install the driver side strut on the driver side of the
vehicle and the same goes for the passenger side strut.
Refer to the markings that were made in step # 18.
Repeat procedure on passenger side.
Photo # 116
98. Locate the stock lower hardware that attached the
stock strut to the stock lower control arm that was removed
from step # 20. Working on the driver side, install the lower
eyelet of the stock strut into the stock location using the
stock hardware. Special Note: Make sure to use thread
locker or lock tite. Torque to 85 ft lbs. Repeat procedure
on the passenger side.
Photo # 117
99. Working on the driver side, remove the stock front
bump stop from the stock location. Save the stock bump
stop for later re-installation. Repeat procedure on the
driver side rear bump stop. Repeat procedure on the
passenger side.
Photo # 118
100. Locate (4) new bump stop relocation brackets. Locate
(4) 10 mm flat washers, (4) 10 mm lock washers and (4) 10
mm x 25 mm fine bolts from hardware bag 55907NB.
Working on the driver side, install the new bump stop
relocation brackets to the stock front and rear location and
secure using the new 10 mm x 25 mm fine bolts and
hardware. Make sure to use thread locker or lock tite and
torque to 28 ft lbs. Repeat procedure on the passenger
side.
Photo # 119
101. Locate (4) 10 mm fine nuts, (4) 10 mm flat washers
and (4) 10 mm lock washers from hardware bag 55907NB.
Also, locate the stock front and rear bump stops that were
removed in step # 99. Working on the driver side, install the
stock front and rear bump stops to the newly installed front
and rear bump stop relocation brackets and secure using
the new 10 mm hardware. Make sure to use thread locker
or lock tite and torque to 28 ft lbs. Repeat procedure on the
passenger side.
Photo # 120
102. Locate the stock skid plate that was removed in step
# 2. Place the stock skid plate flat on a work bench.
Working on the driver side of the stock skid plate and
referring to Photo # 121 measure from the leading edge of
the stock skid plate towards the back of the stock skid plate
1 1/4” and scribe a mark with white out or a white marker.
Now referring to Photo # 122 measure 1 1/2” from the
leading edge towards the inside of the vehicle and scribe a
mark. Repeat procedure on the passenger side of the stock
from skid plate. With a suitable cutting tool, carefully notch