Part 3 maintenance and trouble chart – Midco Economite RE4400DS User Manual

Page 11

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(minimum) delay for use with system pre-purge.
? For operation characteristics, maintenance, and service procedures, refer to
manufacturer's literature provided with burner, or contact your Honeywell dealer.

____________________________

Special equipment, either factory or contractor installed, may cause variation in the procedures
and descriptions given in this manual.

Consult the OEM's manual to identify the differences in the information.

____________________________

CONSUMER INSTRUCTIONS

? Keep the area around the burner clear and free of combustible material, gasoline or other
flammable liquids or vapors. Do not obstruct burner air openings or ventilation grills for
combustion air.

? After 3 years of normal service, the motor bearings need to be reoiled annually with 10 drops
of 5W30 oil.

WARNING: If any flame is observed when the burner is on standby, or if the ignition

spark or valve operator is heard to come on before the motor reaches operating speed,
immediately turn off the manual gas control and burner power. A dangerous condition
has developed and must be corrected. CONTACT A QUALIFIED SERVICE TECHNICIAN
FOR CLEANING, READJUSTMENT OR REPAIR.

? Check that the ignition spark does not come on before the motor reaches operating speed.
If it does, the air switch is defective and must be replaced. (See Section X, Motor / Blower
Interlock).

LIGHTING INSTRUCTIONS
1.

SET OPERATING CONTROL TO OFF OR THERMOSTAT BELOW ROOM
TEMPERATURE.

2.

TURN MANUAL GAS COCK ON.

3.

TURN BURNER POWER ON.

4.

SET OPERATING CONTROL TO ON OR THERMOSTAT TO CALL FOR HEAT.

5.

WAIT 36 SECONDS. IF BURNER HAS FAILED TO LIGHT, OR IF BURNER
LIGHTS THEN GOES OUT AND SYSTEM GOES INTO SAFETY LOCKOUT,
DE-ENERGIZE THE SYSTEM BY SETTING OPERATING CONTROL TO OFF
OR THERMOSTAT BELOW ROOM TEMPERATURE FOR AT LEAST 30
SECONDS TO RESET THE SYSTEM.

6.

REPEAT STEP 4 FOR RESTART.

TO SHUT OFF
1.

TURN MANUAL GAS COCK OFF.

2.

TURN BURNER POWER OFF.

SHOULD OVERHEATING OF THE APPLIANCE OCCUR
1.

Shut off the manual gas control to the appliance.

2.

Do not shut off the electrical supply power to the blower.

TROUBLE CHART

Make sure the thermostat and operating controls are calling for heat. Defective wiring or loose

connections can simulate the component defects outlined below. Check associated wiring before

replacing a component.

ELECTRICAL AND FLAME CHECKS MUST BE MADE IN ORDER LISTED.

I

Confirm 120V between strip terminals 1 and 2 and verify the circuit polarity and electrical
ground, between strip terminal 1 and burner chassis metal.

II

A.

Confirm that both Main Manual Shut-Off Valve and Manual Gas Cock Knob on
Combination Gas Valve are in the ON position.

B.

Whenever the burner fails to light during the 6-second trial for ignition, or if the flame is lost
during the burner run and not re-established within 36 seconds the Electronic Control will
shut off the Combination Valve and LOCK OUT. To RESET the Control for restart, set
the operating control to OFF or thermostat below room temperature for at least 30
seconds.

1.

Check for 24V* between strip terminal GND and Electronic Control 25V terminal. No
voltage, blower interlock circuit is defective.

2.

If Electronic Control has a fuse, test for 24V from each end of fuse to strip terminal
GND.

C.

For each of the following tests, reset the Electronic Control per step II.B. TESTS ARE
VALID ONLY DURING THE 6 SECOND TRIAL FOR IGNITION.

1.

Turn Manual Gas Cock Knob to Off. Check for 24V between the Electronic Control

Part 3 Maintenance and Trouble Chart

Part 2

Service Continued

XIV

Special

Equipment

(OEM Versions)

Maintenance

Trouble Chart

I

Motor Will

Not Run or Motor
Runs in Repeated

Cycles

II

Motor Runs

Continuously, But

No Flame

Part 3

Maintenance and

Trouble Chart

11

XIII

Electronic

Control Continued

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