Vertical contact toaster, Troubleshooting (continued) – A.J. Antunes & Co VCT-20 9200560 User Manual

Page 15

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VERTICAL CONTACT TOASTER

15

P/N 1010729 Rev. G 09/13

Problem

Possible Cause

Corrective Action

Product is over-toast-

ed, Platen heat is too

high, or drop time is

too slow

Temperature set too high.

Set temperature control at a lower setting.

Bun Thickness Adjustment

Control knobs set incorrectly.

Measure bun thickness and set bun adjustment controls

correctly (Fig. 6, page 9).

Buns sticking on Release

Sheet.

Clean or replace the Release Sheet or conveyor belt wrap.

Conveyor Covers not installed. Install the Conveyor Covers.
Conveyor Belts chains

installed incorrectly

Install conveyor belt to match diagram in Fig. 8 (page 11).

Be sure that ends of the hooks are facing down.

Defective Platen.

To check platen:

Use an Ohm meter to test resistance of the platen heater

(disconnect 1 wire to isolate heater). Correct cold resis-

tance for heating element of platen are as follows:

120 Volts, 1750 Watts - 7.8 Ohms

208 Volts, 2550 Watts - 16.2 Ohms

230 Volts, 1900 Watts - 26.5 Ohms

VCT-20 only. The auxiliary heaters are 144.2 Ohms at

208V/300 Watts.

Defective or wrong drive
motor.

To check drive motor:

1.

Measure resistance of motor coil. Replace motor if

coil measures either open circuit or zero resistance.

2.

Mark the drive motor sprocket and count the turns

per minute. Correct drive motor speed is nine (9) turns per

minute for VCT-20; three (3) turns per minute for VCT-25;

one (1) turn per minute for VCT-50.

Defective Drive Chain or loose

sprocket.

Check drive chain for kinks, broken or bent links or other

damage. Check motor sprocket and drive sprockets (on

drive shaft); tighten setscrew on flat of shaft if required.

Check for damaged/worn sprockets and replace as

required.

Wiring problem.

Check all electrical connections for burns, discoloration or

arcing. Replace all connections or components with dam-

aged terminals. Replace all damaged wiring with the same

(or higher) rated wire.

Conveyor belt too loose or

missing links (41 links required

when new). When new, con-

veyor has 37 large links and 4

small links.

Remove conveyor belt (page 11). Lay belt flat and count

links. Replace entire belt if links are damaged. If conveyor belt

has too much play, it will jam. Adjust belt length as described

under Servicing the Conveyor Belt (page 10).

TROUBLESHOOTING (continued)

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