Woodhead T-TORQUE REEL - Manual (Page 2)

SM142001A Page 2 of 6 ©Aero-Motive Sep-99
SPRING TENSION
NOTE: Before adjusting tension, attach full load including all attachments.
All torque reels are preset at the factory according to their specified weight. (See Illustration Below) If
increased tension is desired, turn adjustment nut clockwise. An impact tool is recommended to adjust
tension. If less tension is required, or to remove tension, turn adjustment nut counter-clockwise.
NOTE: A power tool is recommended for many turns may be required because the adjustment is
accomplished through a 20:1 worm gear.
NOTE: If tension is removed well below the rated range of the reel during spring adjustment, the safety lock
will engage. It will be necessary to apply more tension to release the lock.
RATCHET LOCK
The ratchet/holding lock (separate from safety lock) will function in three positions per
revolution, providing approximately five to six inch increments. To hold, pull cable
down to desired height, halt, and let lock engage. (In much the same way a window
shade works). To disengage, simply pull cable down slightly, permitting lock to release.
Cable will retract until end of travel, or until lock is re-engaged. If ratchet lock is not
required, it can be disengaged by moving the pin, entering through the slot in the
housing, downward and engaging the hook shaped lock arm over it.
AUTOMATIC SAFETY LOCK
If a spring should break or loose tension for any reason, an automatic lock will engage and prevent drum
from turning. Lock will disengage when tension is applied to a new spring. (For spring replacement, see
SERVICE—SPRING REPLACEMENT).
NOTE: If tension is removed well below the rate range of the reel during spring adjustment, the safety lock
engage. It will be necessary to apply more tension to release the lock.
SERVICE
CAUTION:
Always remove all spring tension before attempting to service the reel. Hazards or
unsafe practices MAY result in minor personal injury or product or property damage.
CAUTION:
Never remove the tool when cable is extended. Remove tool when cable is fully
retracted. Hazards or unsafe practices MAY result in minor personal injury or product or
property damage.
CABLE REPLACEMENT
Remove tool from hook, ONLY with cable FULLY retracted. Release tension from the springs by turning
tension adjustment nut counter-clockwise. Remove two bolts from yoke plate. (On rigid mounted reels this
step is not necessary). Remove six nuts on the outer edge of endplate and remove endplate. Lift cable drum
out of band assembly until plug and cable are visible. DO NOT REMOVE COMPLETELY. Remove plug and
cable. Be sure to feed the replacement cable through guide rollers on end plate when replacing.
Reassemble by reversing the above procedure, making sure that all parts seat properly. To replace desired
tension, see spring tension adjustment.