Document Outline

• Introduction and Safety
  • Introduction
  • Safety
    • Safety terminology and symbols
    • Environmental safety
    • User safety
    • Ex-approved products
    • Monitoring equipment
  • Product warranty
• Transportation and Storage
  • Inspect the delivery
    • Inspect the package
    • Inspect the unit
  • Transportation guidelines
    • Pump handling and lifting
  • Storage guidelines
    • Long-term storage
• Product Description
  • General description
  • Nameplate information
• Installation
  • Preinstallation
    • Pump location guidelines
    • Foundation requirements
  • Baseplate-mounting procedures
    • Prepare the baseplate for mounting
    • Prepare the foundation for mounting
    • Install and level the baseplate
  • Install the pump, driver, and coupling
  • Pump-to-driver alignment
    • Alignment checks
    • Permitted indicator values for alignment checks
    • Alignment measurement guidelines
    • Attach the dial indicators for alignment
    • Perform angular alignment for a vertical correction
    • Perform angular alignment for a horizontal correction
    • Perform parallel alignment for a vertical correction
    • Perform parallel alignment for a horizontal correction
    • Perform complete alignment for a vertical correction
    • Perform complete alignment for a horizontal correction
  • Grout the baseplate
  • Piping checklists
    • General piping checklist
    • Suction-piping checklist
    • Discharge piping checklist
    • Bypass-piping considerations
    • Auxiliary-piping checklist
    • Final piping checklist
• Commissioning, Startup, Operation, and Shutdown
  • Preparation for startup
  • Remove the coupling guard
  • Check the rotation
  • Couple the pump and driver
    • Coupling guard assembly
      • Install the coupling guard
  • Bearing lubrication
    • Oil volumes
    • Lubricating-oil requirements
    • Acceptable oil for lubricating bearings
    • Lubricate the bearings with oil
    • Lubricate the bearings with pure or purge-oil mist (optional)
      • Convert to oil-mist lubrication
    • Lubricate the bearings after a shutdown period
  • Shaft sealing with a mechanical seal
  • Connection of sealing liquid for mechanical seals
  • Pump priming
  • Prime the pump with the suction supply above the pump
  • Prime the pump with an outside supply
  • Prime the pump with a separate hand or manually controlled priming pump
  • Prime the pump by bypassing the discharge check valve
  • Prime the pump with an ejector
  • Prime with an automatic primer pump
  • Start the pump
  • Pump operation precautions
  • Shut down the pump
  • Make the final alignment of the pump and driver
  • Doweling the pump casing
    • Dowel for motor installation
    • Dowel for cold service
• Maintenance
  • Maintenance schedule
  • Bearing maintenance
  • Mechanical-seal maintenance
  • Disassembly
    • Disassembly precautions
    • Tools required
    • Prepare for disassembly
    • Disassemble the radial end (ball bearing pumps)
    • Disassemble the thrust end (ball bearing pumps)
    • Disassemble the radial end (sleeve/ball bearing pumps)
    • Disassemble the thrust end (sleeve/ball bearing pumps)
    • Disassembly of the sleeve/Kingsbury bearing arrangement
    • Disassemble the rotating assembly
  • Preassembly inspections
    • Replacement guidelines
    • Shaft replacement guidelines
    • Bearings inspection
    • Replace the wear parts
      • Replace the throat bushing
      • Replace the wear rings
      • Minimum running clearances
  • Reassembly
    • Assemble the rotating element
    • Install the rotating element
      • Confirm the seal chamber runout
    • Assemble the thrust end (ball bearing pumps)
    • Assemble the radial end (ball bearing pumps)
    • Assemble the thrust end (sleeve/ball bearing pumps)
    • Assemble the radial end (sleeve/ball bearing pumps)
    • Assembly of the sleeve/Kingsbury bearing arrangement
    • Post-assembly checks
    • Assembly references
      • Maximum torque values for fasteners
      • Spare parts
• Troubleshooting
  • Operation troubleshooting
  • Alignment troubleshooting
• Parts Listings and Cross-Sectionals
  • Parts list
  • Cross-sectional diagrams
  • Parts list
  • Cross-sectional diagrams
• Other Relevant Documentation or Manuals
• Local ITT Contacts
  • Regional offices