Rugged Ridge 4-Inch Lift Kit without Shocks, 04-06 Jeep Wrangler Unlimited (LJ) - Manual (Page 3)

7. 2 1 /
2
" Lifts: Reattach track bar in original axle
mount (it may be necessary to rotate steering
wheel left or right to align bolt hole).
4" Lifts: Locate the front track bar mounting
bracket on the axle, measure straight across
to the right (inward)
3 /
4
" and put a mark. Center
punch and drill a 7 /
16
" hole through both front
and back plates, keeping the drill as straight
and square to the bracket as possible (see
picture #6). Reattach track bar (it may be
necessary to rotate steering wheel left or right to
align bolt hole).
8. 2 1 /
2
" Lifts: Reinstall original sway bar end links
on both sides and tighten (double disconnects
available).
4" Lifts: NOTE: Sway bar end must be drilled
or filed to allow clearance for the provided
7/16" x 1 1/2" bolt (see arrow in photo #7).
The new end link mounting bracket should be
mounted to the bottom of the sway bar with
the bolt pointing up through the sway bar and
the nut and 7/16 USS washer applied on top
(see picture 7). Apply lithium grease to the
polyurethane bushings. Insert them into the
end link eyes along with the metal sleeve . The
top 1/2" x 2 1/2" bolt connecting the bracket to
the end link must be installed with the nut to
the outside of the vehicle to provide adequate
clearance to the frame. Install new double
disconnect end links on the inboard side of
the axle bracket, being sure that the offset is
turned inward.
(see picture #7A).
9. At the front lower link adjustment cams, mark
(with an ink marker, or scribe a mark) the
vertical line on the cam and the reinforcement
bracket for reference so you can realign the
marks after installation. (See picture #8.)
10. Install drive-in zirc fittings in each end of links
by using a 1/4" socket over the fitting, tap with
a hammer until fitting is completely tapped in.
11. Install poly bushings and steel sleeves (2.645"
long) in each end of links. Be sure to slightly
grease them prior to the installation. Remove
3
picture #8
picture #9
picture #6
picture #7A picture #7
Pictures 7 and 7A apply to 4" lifts only.
Outboard