Hale Rear Mount - Manual (Page 19)

RECOMMENDED WEEKLY PROCEDURES (Not applicable to HFM, PSD or CSD pumps)
¨
Test relief valve system or governor at 150, 200, 250. If pump is equipped with TPM you will need to have positive
pressure.
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Test transfer valve (if applicable)
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Test the priming system and check lubrication level in priming tank.
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Operate all valves, discharge, suction, hose, drain, and multi drain.
¨
Check pump shift warning indicator lights.
Recommended Annual Procedures
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Complete all previous checks on all questions.
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Check gauge calibration.
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Check oil level in AutoLube assembly (SAE-EP 90); Pump must be drained of water prior to changing oil. See operation
and maintenance manual for details
¨
Lubricate power transfer cylinder, power shift cylinder, and shift control valve with vacuum cylinder oil, if applicable.
¨
Drain pump gear box oil and refill (SAE-EP 90 oil). Examine magnetic plug.
¨
Check individual drain lines from pump to multi-drain to ensure proper drainage and protection from freezing.
¨
Lubricate transfer valve mechanism on two stage pumps. Dry moly spray is preferred.
¨
Run yearly standard pump test (per NFPA-1911) to check pump performance levels - chart provided below.
¨
Repacking of pump is recommended every two or three years.
NOTE:
The above general recommendations are provided for normal use and conditions. Extreme conditions or variables
may indicate a need for increased maintenance. Good preventative maintenance lengthens pump life and ensures greater
dependability. Consult service or diagnostic chart in operators manual for detailed information.
*Per NFPA-1911, para 3-32, 22 inches minimum vacuum; loss not to exceed 10 inches vacuum in 5 minutes.
Truck Manufacturer________________________________
Pump Model & Serial Number_______________________
Year_________Unit#_______________________________
Pump Maintenance Check List
Hale Products Inc., A Unit of IDEX Corporation, 700 Spring Mill Avenue, Conshohocken, PA. 19428 Tel: 610/825-6300 Fax: 610/825-6440
Bulletin 889 12/00 Copyright 2000, Hale Products Inc.
RECOMMENDED WEEKLY PROCEDURES JAN FEB MAR APR MAY JUNE JULY A U G SEPT O C T NOV DEC
Complete Weekly Checks
Lubricate threads on PM relief valve panel control
and check light. DO NOT USE GREASE
Lubricate remote valve controls
Lubricate valves
Check controlled packing leakage and adjust if
necessary (8 to 10 drops per minute @ 100 - 150
PSI)
Perform dry vacuum test
Check drive flange bolts to ensure tightness.
Lubricate U-Joint
Lubricate suction tube threads. DO NOT USE
EXCESSIVE GREASE.
Clean strainer. Examine for loss of zinc.
Inspect cap gaskets. Replace if cracked or
damaged.
Check oil level in pump gear box; add oil if
necessary
If necessary, replace oil with SAE EP 90 oil
Check clapper valves (2-stage pump)