Pre-load + end float = shim pack, 4 installing the air locker – ARB RD85 User Manual

Page 18

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4 Installing the Air Locker

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c Install one bearing cap on the ring gear side. The bearing cap on

the seal housing side will need to be drilled or slotted as clearance
for the seal housing tube.

c Install the bearing cap bolts finger tight.
c Push the Air Locker hard across to the ring gear side, and measure

the gap (end float) between the master shim and the housing with a
feeler gauge.

c Consult your vehicle manufacturer’s service manual to determine

the carrier bearing pre-load amount specified for your vehicle.

NOTE : Manufacturers specified bearing pre-load should be

close to 0.25mm [0.010”]. If the service manual
specifies a value vastly different from this, or the
specification cannot be obtained, contact ARB for
advice.

c Add the specified pre-load amount to the measurement taken with

the feeler gauge to determine a shim amount for ‘E’ in Figure 7.)

PRE-LOAD + END FLOAT = SHIM PACK


c Select suitable shims from the supplied shim kit to make up a shim

pack of this thickness.

c Remove the Air Locker and assemble the shim pack onto the seal

housing spigot behind the master shim.

c Spread the differential housing again (Refer to section 2.6).

NOTE : If the carrier is too difficult to install with the added

shim pack then the spreader tension may need to be
increased. Do not spread the housing more than
0.50mm [0.020”].

c Reinstall the Air Locker as before (i.e., with only one bearing cap).
c Release all spreader tension.

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