Maintenance, 5 setting hydraulic pressures (figure 4-3), Figure 4-2: oil and filter replacement – Snorkel A38E-sn006001+ User Manual

Page 38: Main relief valve (figure 4-3,4)

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Maintenance

Section

4-6

A38E Work Platform

4.5

2.

Provide a suitable container to catch the

drained oil. Hydraulic tank has a capacity of 25

Litres (6.5 Gallons US).

3.

Remove the drain plug on the lower side and

allow all oil to drain.

4.

Clean the magnetic drain plug and reinstall.

5.

Disconnect the return hose and hose fitting

from inlet port of the hydraulic return filter.

Loosen and remove the filter cover retaining

bolts. Remove filter (10 micron) assembly.

Replace with a new filter.

6.

Fill the hydraulic reservoir with hydraulic oil

(see Section 1-2) checking level with dipstick.

7.

Recycle used oil as per local environmental

regulations.

Figure 4-2: Oil and Filter Replacement

4.5 Setting Hydraulic Pressures

(Figure 4-3)

Check the hydraulic pressures whenever the pump,

manifold or relief valve have been serviced or

replaced.

The hydraulic oil may be of sufficient

temperature to cause burns. Wear safety

gloves and safety glasses when handling hot

oil. The oil in the hydraulic system is under

very high pressure which can easily cause

severe cuts. Obtain medical assistance

immediately if cut by hydraulic oil.

MAIN RELIEF VALVE (Figure 4-3,4)

1.

Operate the hydraulic system for 10-15 minutes

to warm the oil.

2.

Remove the cover from the Chassis body.

3.

Insert pressure gauge into the high pressure

gauge port (TP) on the Manifold Block.

4.

Loosen locknut on main relief valve and turn

adjusting screw anticlockwise two full turns

using a 4 mm Allen key.

5.

Operate the Telescope RETRACT function

switch from lower controls and keep it

activated.

6.

Slowly turn the main relief valve adjusting screw

clockwise until the pressure gauge reads 175

Bar (2538 p.s.i.) pressure.

7.

Release the Telescope RETRACT switch.

8.

Tighten locknut on main relief valve while

holding the adjusting screw in position.

Figure 4-3: Manifold Block

Figure 4-4: Setting Main Relief Pressures

Filler Cap With

Dipstick

Filter Housing

Cover

Filter

Element

Filter

Housing

DRAIN

PLUG

Main Relief

Valve

Slew Cross

Line Relief

Valve

Pressure

Test Point

W A R N I N G

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