JLG 3246E2 ANSI Service Manual User Manual
Models, Service & maintenance
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Table of contents
Document Outline
- Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
- Section 1. Specifications
- 1.1 Capacities
- 1.2 Component Data
- 1.3 Performance Data
- Travel Speed
- Gradeability
- Inside Turning Radius
- Lift (No Load in Platform)
- Platform Capacity
- Manual Platform Extension Capacity
- Machine Weight
- Wheelbase
- Platform Height (Elevated)
- Platform Height (Stowed)
- Machine Height - Standard Handrails (Stowed)
- Machine Length
- Machine Width
- Ground Clearance with Platform Lowered
- Maximum Tire Load
- Maximum Bearing Pressure
- 1.4 Torque Requirements
- 1.5 Lubrication
- 1.6 Serial Number Locations
- 1.7 Limit Switches
- 1.8 Cylinder Specifications
- 1.9 Pressure Settings
- 1.10 Major Component Weights
- 1.11 Critical Stability Weights
- Section 2. Procedures
- 2.1 General
- 2.2 Servicing and Maintenance Guidelines
- General
- Safety and Workmanship
- Cleanliness
- Components Removal and Installation
- Component Disassembly and Reassembly
- Pressure Washing
- Pressure-Fit Parts
- Bearings
- Gaskets
- Bolt Usage and Torque Application
- Hydraulic Lines and Electrical Wiring
- Hydraulic System
- Lubrication
- Batteries
- Lubrication and Servicing
- 2.3 Lubrication Information
- 2.4 Cylinders - Theory of Operation
- 2.5 Valves - Theory of Operation
- 2.6 Component Functional Description
- 2.7 Wear Pads
- 2.8 Cylinder Checking Procedures
- 2.9 Lift Cylinder Removal and Installation
- 2.10 Lift Cylinder Repair
- 2.11 Brake Cylinder Repair
- 2.12 Steer Cylinder Repair
- 2.13 Drive Motor (Sauer Danfoss)
- 2.14 Drive Motor (Rexroth)
- 2.15 Drive Motor (Parker)
- 2.16 Tilt Switch Adjustment
- 2.17 Voltmeter Adjustment
- 2.18 Pressure Setting procedures
- Lift Relief for Non Proportional Control Machines
- Steer Adjustment for Non Proportional Control Machines
- Main Relief Pressure Switch for Non Proportional Control Machines
- Lift Relief Adjustments for Proportional Control Machines
- Steer Adjustment for Proportional Control Machines
- Main Relief and High Drive Pressure Switch for Proportional Control Machines
- 2.19 Limit Switch Adjustment
- 2.20 Door Adjustment
- 2.21 JLG SMART System™ Analyzer Kit Instructions
- 2.22 Machine Personality Settings
- 2.23 Machine Model Default Settings
- 2.24 Machine Configuration Information
- 2.25 Jlg Smart System™ Help Messages and Flash Codes
- 2.26 Analyzer Menu Structure
- 2.27 Preventive Maintenance and Inspection Schedule
- Section 3. Troubleshooting