JLG 45HA ANSI Parts Manual User Manual
Illustrated parts manual, Model 45ha
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Document Outline
- SECTION 1 FRAME
- FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75m 2WD FRAME (WITH SINGLE ROD CYLINDER)
- FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2m 2WD FRAME (WITH DOUBLE ROD CYLINDER)
- FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2m 4WD FRAME
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE HUB ASSEMBLIES
- FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES
- FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO
- FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD
- FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD
- FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED)
- FIGURE 1-12. LOCKOUT VALVE ASSEMBLY
- FIGURE 1-13. TOW PACKAGE INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES
- FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS & ELECTRIC MACHINES)
- FIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND KUBOTA DIESEL)
- FIGURE 2-4. STEP CONTROL VALVE ASSEMBLY
- FIGURE 2-5. VALVE ASSEMBLY - FPS (STEER)
- FIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG
- FIGURE 2-7. VALVE ASSEMBLY - FPS
- FIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)
- FIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)
- FIGURE 2-10. VALVE ASSEMBLY - SINGLE STACK BANG-BANG
- FIGURE 2-11. ACCESSORY VALVE ASSEMBLY (MILLER)
- FIGURE 2-12. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE)
- FIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION
- FIGURE 2-14. SWING BRAKE ASSEMBLY
- FIGURE 2-15. SWING MOTOR ASSEMBLY
- FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH 1990)
- FIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM (MARCH 1990 TO PRESENT)
- FIGURE 2-18. DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION - PRIOR TO MARCH 1990)
- FIGURE 2-19. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO PRESENT)
- FIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)
- FIGURE 2-21. DEUTZ ENGINE INSTALLATION
- FIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)
- FIGURE 2-23. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES)
- FIGURE 2-24. KUBOTA ENGINE INSTALLATION
- FIGURE 2-25. THROTTLE AND FUEL SHUT-OFF INSTALLATION (KUBOTA)
- FIGURE 2-26. KOHLER ENGINE INSTALLATIONS
- FIGURE 2-27. DUAL FUEL INSTALLATION - KOHLER
- FIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL)
- FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION
- FIGURE 2-30. PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC POWERED MACHINES)
- FIGURE 2-31. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)
- FIGURE 2-32. DOUBLE BATTERY PACKAGE AND INVERTER INSTALLATIONS (ELECTRIC MACHINE OPTIONS)
- FIGURE 2-33. TANKS INSTALLATION
- FIGURE 2-34. ROTARY OIL COUPLING INSTALLATION
- FIGURE 2-35. OPTIONAL MANUAL DESCENT INSTALLATION
- FIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT SWITCHES BUILT PRIOR TO MAY 1988)
- FIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO MARCH 1990 & ELECTRIC MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO PRESENT)
- FIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MARCH 1990 TO PRESENT)
- FIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)
- FIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990 AND ALL ELECTRIC MACHINES)
- FIGURE 2-41. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT MARCH 1990 THROUGH 1992)
- FIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT)
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION
- FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS
- FIGURE 4-3. FIBERGLASS PLATFORM INSTALLATION
- FIGURE 4-4. ROTATOR MOTOR ASSEMBLY
- FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES
- FIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES
- FIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE
- FIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES BUILT PRIOR TO OCTOBER 1990)
- FIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES BUILT OCTOBER 1990 TO PRESENT)
- FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
- SECTION 5 CYLINDER
- FIGURE 5-1. ACCUMULATOR ASSEMBLY (MACHINES WITH STEPPER VALVES)
- FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY (MAIN BOOM)
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY (TOWER BOOM)
- FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992)
- FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT)
- FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)
- FIGURE 5-9. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)
- FIGURE 5-10. STEER CYLINDER ASSEMBLY (4WD)
- FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE 1991)
- FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (JUNE 1991 TO PRESENT)
- FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (JULY 1988 TO PRESENT)
- FIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL)
- SECTION 6 HYDRAULIC
- FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT
- FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES)
- FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES)
- FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS VALVES & HYDRAULIC BOOM LIMIT SWITCHES)
- FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM
- FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL MACHINES)
- FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES)
- FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM
- FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM
- FIGURE 6-10. SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES)
- FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM
- FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (FORD GAS & DEUTZ DIESEL)
- FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES)
- FIGURE 6-14. HYDRAULIC DIAGRAM LIST
- SECTION 7 ELECTRICAL
- FIGURE 7-2. ACCESSORY VALVE WIRING DIAGRAM
- FIGURE 7-3. CONTACTOR BOX WIRING DIAGRAM (ELECTRIC MACHINES)
- FIGURE 7-4. DUEL FUEL WIRING DIAGRAM (FORD MACHINES OPTION)
- FIGURE 7-5. GENERATOR WIRING DIAGRAM (DEUTZ MACHINES OPTION)
- FIGURE 7-6. GENERATOR WIRING DIAGRAM (FORD MACHINES OPTION)
- FIGURE 7-7. PLATFORM WIRING DIAGRAM (GAS AND DIESEL MACHINES)
- FIGURE 7-8. PLATFORM WIRING DIAGRAM (ELECTRIC MACHINES)
- FIGURE 7-9. STANDARD WIRING DIAGRAM (DEUTZ DIESEL MACHINES)
- FIGURE 7-9. STANDARD WIRING DIAGRAM (DEUTZ DIESEL MACHINES)
- FIGURE 7-10. STANDARD WIRING DIAGRAM (FORD GAS MACHINES)
- FIGURE 7-10. STANDARD WIRING DIAGRAM (FORD GAS MACHINES)
- FIGURE 7-11. STANDARD WIRING DIAGRAM (ELECTRIC MACHINES)
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS