JLG 20VP (3120849) Service Manual - Manual (Page 54)

SECTION 2 - SERVICE PROCEDURES
2-36 – JLG Lift – 3120849
6. Reclamp the assembly in the vise on the flats of the
sleeve. Using the plug driver, a metal tube or pliers,
bend the outer strands toward the center strands
enough that the socket can be slipped over all the
strands.
NOTE: When assembling stainless steel parts all threads
must be coated with a dry lubricant or an anti-sieze
lubricant to prevent seizing.
7. Coat the threads of the socket and sleeve with lubri-
cant and install the socket by twisting it over the
strands of the cable and engage the threads of the
sleeve with the socket. Tighten until four threads or
fewer are visible. If more than four threads are visi-
ble, proof load the cable and retighten the socket fit-
ting. (There is no specific requirement for torque.)
8. Inspect for proper assembly prior to loading the
cable. Strands visible through the inspection hole
are your assurance of a proper assembly.
NOTE: The end of the rope may not be visible in the inspec-
tion hole after loading.
9. Install cable on machine and adjust per instructions
shown previously in Section 2.10, MAST CHAINS/
CABLES AND SEQUENCING CABLES ADJUST-
MENT.
2.12 PREVENTIVE MAINTENANCE AND
INSPECTION SCHEDULE
(See Table 2-2.)
The preventive maintenance and inspection checks are
listed and defined in the following table (See Table 2-2.,
this chapter). This table is divided into two basic parts, the
“AREA” to be inspected and the “INTERVAL” at which the
inspection is to take place. Under the “AREA” portion of
the table, the various systems along with the components
that make up that system are listed. The “INTERVAL” por-
tion of the table is divided into five columns representing
the various inspection time periods. The numbers listed
within the interval column represent the applicable inspec-
tion code for which that component is to be checked.
The checks and services listed in this schedule are not
intended to replace any local or regional regulations that
may pertain to this type of equipment nor should the lists
be considered as all inclusive. Variances in interval times
may occur due to climate and/or conditions and depend-
ing on the location and use of the machine.
JLG Industries requires that a complete annual inspection
be performed in accordance with the “Annual Machine
Inspection Report” form. Forms are supplied with each
new machine and are also available from JLG Customer
Service. Form must be completed and returned to JLG
Industries.
JLG INDUSTRIES REQUIRES THAT A COMPLETE ANNUAL
INSPECTION BE PERFORMED IN ACCORDANCE WITH THE
“ANNUAL MACHINE INSPECTION REPORT” FORM.