JLG 40H Service Manual User Manual

Page 110

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SECTION 2 - PROCEDURES

2-90

– JLG Lift –

3120240

2.43 PREVENTIVE MAINTENANCE AND

INSPECTION SCHEDULE.

The preventive maintenance and inspection checks are
listed and defined in the following table. This table is
divided into two basic parts, the “AREA” to be inspected,
and the “INTERVAL” at which the inspection is to take
place. Under the “AREA’ portion of the table, the various
systems along with the components that make up that
system are listed. The INTERVAL portion of the table is
divided into five columns representing the various inspec-
tion time periods. The numbers listed within the interval
column represent the applicable inspection code for
which that component is to be checked.

The checks and services listed in this schedule are not
intended to replace any local or regional regulations that
may pertain to this type of equipment, nor should the lists
be considered as all inclusive. Variances in interval times
may occur due to climate and/or conditions and depend-
ing on the location and use of the machine.

JLG Industries requires that a complete annual inspection
be performed in accordance with the “Annual Machine
Inspection Report” form. Forms are supplied with each
new machine and are also available from JLG Customer
Service. Form must be completed and returned to JLG
Industries.

JLG IN DUSTR IE S RE QUIRES TH AT A COM PLE TE ANN UAL
INSP ECTION BE PERFORME D IN ACCORDANCE WITH THE
“ANNUAL MACHINE INSPECTION REPORT” FORM.

NOTE: This machine requires periodic safety and mainte-

nance inspection by a JLG Dealer. A decal located
on the turntable affords a place to record (stamp)
Inspection dates. Notify dealer if Inspection is over-
due.

The inspection and maintenance code numbers are as fol-
lows:

1.

Check for proper and secure installation.

2.

Check for visible damage and legibility.

3.

Check for proper fluid level.

4.

Check for any structural damage; cracked or broken
welds; bent or warped surfaces.

5.

Check for leakage.

6.

Check for presence of excessive dirt or foreign
material.

7.

Check for proper operation and freedom of move-
ment.

8.

Check for excessive wear or damage.

9.

Check for proper tightness and adjustment.

10.

Drain, clean and refill.

11.

Check for proper operation while engine is running.

12.

Check for proper lubrication.

13.

Check for evidence of scratches, nicks or rust and
for straightness of rod.

14.

Check for condition of element; replace as neces-
sary.

15.

Check for proper inflation.

16.

Clean or replace suction screen.

* To Be Performed Quarterly.

** Inspection and Maintenance Code 10 to be performed
every two years.

*** Axle Lockout Test to be performed quarterly.

****Inspection and Maintenance Code 8 to be performed
every two years.

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