JLG 510AJ Parts Manual User Manual
Page 7
TABLE OF CONTENTS
3121182
510AJ
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FIGURE 1-1. AXLE AND STEERING INSTALLATION ................................................................................................................... 10
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 14
FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................................ 18
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................................ 22
FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT)........................................................................................................................... 26
FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT)........................................................................................................................... 30
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249) ........................................ 34
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN
1300002249 to Present, SN E300000100 through E300001114) ................................................................................................... 36
FIGURE 1-9. DRIVE VALVES INSTALLATIONS ........................................................................................................................... 38
FIGURE 2-1. CONTROL VALVE INSTALLATION.......................................................................................................................... 42
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 44
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS .............................................................................................. 46
FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES) (Prior to SN
1300006701) .................................................................................................................................................................................. 50
FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT MACHINES AND ORIGINAL
EQUIPMENT FOR BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (Prior to SN 1300006701, SN
1300006701 to Present, SN E300000100 through E300001114) ................................................................................................... 52
FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY ............................................................................................ 54
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM) ........................................................................................... 58
FIGURE 2-8. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM) (OPTIONAL) .......................... 66
FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981) ................................. 70
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN
1300000981 to Present, SN E300000100 through E300001114) ................................................................................................... 76
FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) .......................................................... 84
FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) .............. 88
FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ...................... 96
FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) ............................................................................................... 104
FIGURE 2-15. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) .................................................... 112
FIGURE 2-16. PISTON PUMP ASSEMBLY ................................................................................................................................. 116
FIGURE 2-17. AUXILIARY PUMP ASSEMBLY ............................................................................................................................ 120
FIGURE 2-18. TANK INSTALLATIONS ........................................................................................................................................ 124
FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ................................................................................. 128
FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ......................................................................................... 132
FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 136
FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300006659) .......................................... 140
FIGURE 2-23. HOODS INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300006659
to Present, SN E300000100 through E300001114)...................................................................................................................... 144
FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION .................................................................................... 150
FIGURE 3-2. MAIN BOOM INSTALLATION ................................................................................................................................. 154
FIGURE 3-3. MAIN BOOM ASSEMBLY ....................................................................................................................................... 158
FIGURE 3-4. ROTATOR ASSEMBLY .......................................................................................................................................... 162
FIGURE 3-5. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 164
FIGURE 4-1. PLATFORM INSTALLATION .................................................................................................................................. 168
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 172
FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 178
FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 182
FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 186
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300003223) ................. 190
FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES)
(SN 1300003223 to Present, SN E300000100 through E300001114) ......................................................................................... 192
FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY ....................................................................................................... 194