2 safety decals, Ansi, 2 safety decals -3 – JLG G6-42A Operator Manual User Manual

Page 27: Ansi -3

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Section 2 - Pre-Operation and Inspection

2-3

31200149

2.2

SAFETY DECALS

Ensure all DANGER, WARNING, CAUTION and instructional decals and proper
capacity charts are legible and in place. Clean and replace as required.

ANSI

Before S/N 0160040169

OY0951

1705881

91143283

9114-3283

NO RIDERS PERMITTED ON HANDLER.

OPERATOR ONLY IN MACHINE

WHILE RUNNING.

RIDERS COULD FALL OFF MACHINE

CAUSING SERIOUS INJURY OR DEATH.

91143286

9114-3286

DIESEL FUEL IS FLAMMABLE

EXTINGUISH ALL OPEN FLAME AND

SMOKING MATERIALS WHEN REFUELING

INJURY OR DEATH COULD RESULT

FROM FIRE.

91083492

91143282

9114-3282

STAY CLEAR OF PINCH POINT AREA

ANYTIME ENGINE IS RUNNING.

BEING IN PINCH POINT AREA COULD

CAUSE SERIOUS INJURY OR DEATH.

91143282

9114-3282

STAY CLEAR OF PINCH POINT AREA

ANYTIME ENGINE IS RUNNING.

BEING IN PINCH POINT AREA COULD

CAUSE SERIOUS INJURY OR DEATH.

DO NOT use Ether or

other high energy

starting aids.
Engine equipped with

Pre-heating system.

ENGINE EXPLOSION

could result in death

or serious injury.

1706300C

1706300

(PERKINS ENGINE

ONLY)

9151-3201 REV. (-)

91513201

(IF EQUIPPED WITH

TILT ON JOYSTICK)

90553027

9055-3027 REV. A

READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL.

WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM.

DO NOT DRIVE MACHINE WITH PERSONNEL IN PLATFORM.

WHEN PERSONNEL ARE IN PLATFORM REMAIN SEATED IN CAB WITH PERSONNEL

IN DIRECT LINE OF SIGHT.

OPERATE CONTROLS LIGHTLY AND CAUTIOUSLY WHEN LIFTING PERSONNEL.

READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL BEFORE LIFTING PERSONNEL.

DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL

HANDLER/PERSONNEL WORK PLATFORM CAPACITY CHART DISPLAYED IN CAB.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

80603022

8060-3022

AVOID HIGH VOLTAGE LINES.

IT IS UNLAWFUL TO PLACE

ANY PART OF THIS MACHINE

OR LOAD WITHIN 10 FEET

OF HIGH VOLTAGE LINES

UP TO 50,000 VOLTS.

DEATH OR INJURY MAY

RESULT FROM CONTACTING

ELECTRIC LINES.

90553028

8. ON INCLINES, TRAVEL WITH LOAD UP-GRADE.
9. DO NOT USE BOOM AS WALKWAY.
10. USE TWO HANDS WHEN CLIMBING ON MACHINE.

1. ONLY TRAINED AND AUTHORIZED PERSONNEL MAY

OPERATE THIS MACHINE.

2. BEFORE OPERATING, READ AND UNDERSTAND ALL CAPACITY

CHARTS, OPERATOR MANUALS AND SAFETY MANUALS. IF

MANUALS ARE NOT AVAILABLE, CONSULT AN AUTHORIZED

JLG DEALER. UNDERSTAND ALL CONTROLS IN CAB AND

CHECK FOR PROPER OPERATION. CLEAR LOOSE OBJECTS

OFF MACHINE AND SOUND HORN BEFORE STARTING ENGINE.

3. OPERATOR MUST BE SEATED WITH SEAT BELT FASTENED.

ASSURE FORWARD/REVERSE LEVER IS IN NEUTRAL,PARK

BRAKE APPLIED AND ALL HYDRAULIC CONTROLS ARE IN

NEUTRAL BEFORE IGNITION SWITCH IS TURNED ON.

4. DO NOT OPERATE MACHINE WITHOUT PROPER CAPACITY

CHART IN PLACE.

5. BEFORE MOVING, BE SURE OF A CLEAR PATH AND SOUND

HORN. WATCH FOR PEDESTRIANS AND OBSTRUCTIONS.

CHECK OVERHEAD AND SIDE CLEARANCES. ALWAYS LOOK

IN DIRECTION OF TRAVEL.

6. START, TURN, AND BRAKE SMOOTHLY. REDUCE TRAVEL

SPEEDS FOR TURNS, SLIPPERY, OR UNEVEN SURFACES.

AVOID RUNNING OVER LOOSE OBJECTS OR HOLES IN THE

ROADWAY SURFACE.

7. WHEN TRAVELING WITH LOAD, FULLY RETRACT BOOM AND

PLACE FORKS IN CARRY POSITION (APPROX.12" ABOVE

GROUND). TILT CARRIAGE BACK SLIGHTLY TO CRADLE

LOAD. USE EXTREME CAUTION WHEN TURNING.

11. USE ONLY A JLG MANUFACTURED PERSONNEL WORK

PLATFORM FOR LIFTING PERSONNEL. NO RIDERS ON MACHINE,

FORKS, LOAD, OR OTHER LIFTING ATTACHMENTS AT ANY

TIME. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE

PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK

PLATFORM CAPACITY CHART DISPLAYED IN THE CAB. DO NOT

DRIVE MACHINE WITH PERSONNEL IN PLATFORM.

12. KEEP OTHERS AWAY FROM MACHINE WHILE OPERATING.

DO NOT STAND UNDER BOOM OR LOAD.

13. USE EXTREME CARE WHEN HANDLING LONG, HIGH, OR

WIDE LOADS. DO NOT HANDLE UNSTABLE OR LOOSELY

STACKED LOADS.

14. FORKS TO BE CENTERED UNDER LOAD AND SPACED APART

AS FAR AS POSSIBLE.

15. BEFORE ADJUSTING OR SERVICING, PLACE

FORWARD/REVERSE LEVER IN NEUTRAL, REST BOOM ON

GROUND OR SUPPORT, SET PARKING BRAKE, SHUT OFF

ENGINE AND CHOCK WHEELS.

16. BEFORE LEAVING MACHINE UNATTENDED, PLACE

FORWARD/REVERSE LEVER IN NEUTRAL, LOWER BOOM,

SET PARKING BRAKE,AND SHUT-OFF ENGINE. CHOCK

WHEELS IF MACHINE MUST PARK ON AN INCLINE.

17. LEVEL MACHINE BEFORE LIFTING ANY LOAD ABOVE 4

FEET. (IF EQUIPPED WITH FRAME LEVELING).

18. OPERATOR PROTECTION (SUCH AS HARD HATS, SAFETY

GLASSES, AND/OR HEARING PROTECTION) SHOULD BE

WORN WHEN JOB CONDITIONS WARRANT. ALWAYS USE

SEAT BELT.

19. IMPROPER USE OF MACHINE COULD RESULT IN MACHINE

TIPPING OVER. IF MACHINE STARTS TO TIP OVER, DO

NOT LEAVE OPERATORS SEAT. LEAN AWAY FROM TIP &

BRACE YOURSELF.

20. KEEP MIRROR(S) CLEAN AND PROPERLY ADJUSTED.

OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR.

9055-3028 REV C

FOR SAFE OPERATION OF MACHINE AND TO MINIMIZE RISK OF

SERIOUS INJURY, READ AND OBSERVE THE FOLLOWING:

91323030

9132-3030

NEVER OPERATE MACHINE WITHOUT

CONSULTING PROPER CAPACITY CHART FOR THE

CARRIAGE/FORK COMBINATION BEING USED.

91503102

9150-3102 REV. -

91473217

Diesel Engine

SERVICE INTERVALS

LUBRICATION AND MAINTENANCE

MATERIAL HANDLER

9147-3217 REV(-)

Use this chart in conjunction with the "Lubrication & Maintenance" and "Recommended

Lubricants & Capacities" sections of the Owner/Operator Manual.
Service intervals may need to be more frequent than those shown depending upon

application severity. Consult your JLG dealer for recommendations.
It is recommended that engine oil and filter, transmission lubricant and filter,

transfer case lubricant and axle lubricant be changed after first 100 hours on

new, or rebuilt units.

LUBRICANT TYPE

OR

SPECIFICATION

Air Cleaner Element
Fuel Filter
Engine Oil Filter
Engine Oil
Coolant
Diesel Fuel

YEARLY

OR

1500 HRS

6 MO.

OR

1000 HRS

3 MO.

OR

500 HRS

EVERY 5

WKS OR

250 HRS

WEEKLY

OR

50 HRS

DAILY

OR

10 HRS

Transmission

Lubricant
Filter

Transfer Case

Lubricant

Center Section

Axle Lubricant

Planetary Hubs

Filter

Lubricant

Hydraulic System

Breather/Filter

Grease Fittings

Axles (6 Pts. Ea.)
Boom Head Pivot (2 Pts.)
Boom Pivot (2 Pts.)

Extend Chain Sheave (1 Pt.)

Drive Shafts (1 Pt. Ea.)

Cylinder Pins(13 Pts.)

Quick Switch Pin (1 Pt.)
Retract Chain Sheave (1 Pt.)

Boom

Front Bottom Bearing Pads
All Other Bearing Pads
Extend/Retract Chains

Options And Attachments

Stabilizer Cylinder (3 Pts.)
Attachment Pivots And Pins

Tires

13.00-24 12 Ply
13.00R24 Radial
15.5-25 12 Ply

Lug Nut Torque

Torque

Check

Check

Check

Check

Check

Check

Check
Check

Check

Check

Check
Check

Check

Check

Grease

Grease

Grease

Grease

Grease
Grease

Grease

Grease

Grease

Grease

Grease

Grease

Change

Change

Change

Change

Change
Change

Change

Change
Change

Change
Change
Change

SAE 15W-40 CH/CI Oil

Ethylene Glycol
No. 2 Diesel Fuel

Mobil 424

Mobil 424

Mobil 424
Mobil 424

Mobil 424

Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly

Mystik Tetrimoly
Mystik Tetrimoly

Mystik Tetrimoly
Mystik Tetrimoly

See Manual

65 PSI (448 kPa)
70 PSI (483 kPa)
58 PSI (400 kPa)

350-400 Lb-Ft (475-540 Nm)

Fill

91343016

9134-3016

TURBOCHARGER DAMAGE CAN RESULT

FROM QUICK START-UP & SHUTDOWN.

FOR LONGER TURBOCHARGER LIFE

AND TO MINIMIZE TURBOCHARGER

DAMAGE, IDLE ENGINE AT LEAST

3-5 MINUTES AFTER START-UP

AND BEFORE SHUTDOWN.

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