JLG 41EL Operator Manual User Manual
Page 45
SECTION 5 - OPTIONAL EQUIPMENT
3120781
– JLG Lift –
5-3
NOTE: The holes in the base frame for mounting the spring
clips and routing the wires through the center cross-
member to the interlock relay may already exist on
late model machines. (See Figure 5-1.)
If not continue with Step 3, if holes are there, jump to
Step 5.
3.
Drill two (2) .219 diameter (7/32") holes, two (2) per
side for each spring clip, into the left and right fork
pockets, locate holes at dimensions as shown in
Figure 5-1
.
4.
Drill two (2) .50 diameter (1/2") holes, one (1) per
side into the center frame crossmember as shown
in Figure 5-1
, insert the wiring grommet to route wir-
ing for plug ends.
5.
Install the spring clips to the base frame at location
of drilled holes, using two (2) #10-24 x .625 bolts
and two (2) nuts and two (2) lockwashers per spring
clip.
6.
Install the grommets supplied with kit into the .375
dia. holes.
7.
Locate the two short adapter wiring harness with the
female plug ends on them. Route one through each
grommeted hole on the center frame crossmember.
8.
Wire the adapter wiring harness ends together and
to the interlock relay wires as shown in Figure 5-2.
9.
Press the two (2) - three (3) prong connector ends
into the spring clips mounted on the base frame.
Neatly tie the adapter wiring harness and the exist-
ing wiring together so no wires are hanging loose.
10.
Reconnect power to the machine and lower the plat-
form to the stowed position. Stow outriggers in their
stowage sockets.
11.
To verify installation, set-up and assemble straddle
extension kit as described in the following section 5-
3. "AM-SE STRADDLE EXTENSION KIT - SET-UP
AND OPERATION". If outrigger interlock LED’s on
the straddle extension are illuminated when kit is
completely assembled, and power is supplied to the
platform, then installation is complete.
Figure 5-2. Straddle Adapter Wiring Harness to AM/EL Wiring Connections.
CROSSMEMBER
GROMMET
POTTED RELAY
= BUTT SPLICE
G
S
G
S
RED 16
YEL 1
YEL 1
WH
IT
E
16
GR
E
E
N
YELLOW
YELLOW
YELLOW
GR
E
E
N
1
6
GRE
E
N
BLAC
K
BL
U
BL
U
BL
U
BL
U
GREEN
GREEN
GREEN
BLAC
K
OUTPUT
B+
GRND.
1
3
4
2
Note: Cut (1) GREEN, (1) YEL,
and (1) YEL 1 wire and
install Adapter Harness with
Butt Splice Terminals
+
+