JLG 2632ES Operator Manual User Manual
JLG Special machinery
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This manual is related to the following products:
Table of contents
Document Outline
- SECTION 1 - FRAME
- FIGURE 1-1. STEERING INSTALLATION (USA BUILT MACHINES)
- FIGURE 1-2. STEERING INSTALLATION (CHINA BUILT MACHINES)
- FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION
- FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY
- FIGURE 1-5. HUB ASSEMBLY - REAR
- FIGURE 1-6. TIRE AND WHEEL ASSEMBLY
- FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL
- FIGURE 1-8. PROTECTION INSTALLATION - UL
- FIGURE 1-9. BATTERY CHARGER INSTALLATION WITH 110V PLUG & DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA & JAPANESE & UL SPECS)
- FIGURE 1-10. BATTERY CHARGER INSTALLATION WITH 110V PLUG & EAGLE PERFORMANCE CHARGER (ANSI & CSA SPECS)
- FIGURE 1-11. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA & CE SPECS)
- FIGURE 1-12. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & EAGLE PERFORMANCE CHARGER (ANSI & CSA SPECS)
- FIGURE 1-13. BATTERY CHARGER INSTALLATIONWITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC)
- FIGURE 1-14. BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)
- FIGURE 1-15. BATTERY CHARGER ASSEMBLY - DELTA-Q
- FIGURE 1-16. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE
- FIGURE 1-17. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)
- FIGURE 1-18. LADDER INSTALLATION - 2032ES
- FIGURE 1-19. LADDER INSTALLATION - 2632ES
- SECTION 2 - GROUND COMPONENTS
- FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (USA BUILT MACHINES)
- FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (CHINA BUILT MACHINES)
- FIGURE 2-3. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC (USA BUILT MACHINES)
- FIGURE 2-4. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC (CHINA BUILT MACHINES)
- FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (USA BUILT MACHINES)
- FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (CHINA BUILT MACHINES)
- FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY - NO LSS (USA BUILT MACHINES)
- FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY - NO LSS (CHINA BUILT MACHINES)
- FIGURE 2-9. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (USA BUILT MACHINES)
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (CHINA BUILT MACHINES)
- FIGURE 2-11. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (USA BUILT MACHINES)
- FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (CHINA BUILT MACHINES)
- FIGURE 2-13. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS)
- FIGURE 2-14. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
- FIGURE 2-15. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS)
- FIGURE 2-16. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS)
- FIGURE 2-17. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS)
- FIGURE 2-18. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)
- FIGURE 2-19. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS)
- FIGURE 2-20. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
- FIGURE 2-21. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)
- FIGURE 2-22. BATTERY TRAY ASSEMBLY - NON-UL
- FIGURE 2-23. BATTERY TRAY ASSEMBLY - UL
- FIGURE 2-24. BATTERY COVER ASSEMBLY - NON-LOCKING
- FIGURE 2-25. BATTERY COVER ASSEMBLY - LOCKING
- FIGURE 2-26. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION
- FIGURE 2-27. BRAKE CABLE INSTALLATION (OPTIONAL)
- SECTION 3 - SCISSORS ARMS
- FIGURE 3-1. SCISSORS ARMS INSTALLATION - 2032ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 3-2. SCISSORS ARMS ASSEMBLY - 2032ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 3-3. SCISSORS ARMS INSTALLATION - 2032ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 3-4. SCISSORS ARMS ASSEMBLY - 2032ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 3-5. SCISSORS ARMS INSTALLATION - 2032ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 3-6. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 3-7. SCISSORS ARMS INSTALLATION - 2032ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 3-8. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 3-9. SCISSORS ARMS INSTALLATION - 2632ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 3-10. SCISSORS ARMS ASSEMBLY - 2632ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 3-11. SCISSORS ARMS INSTALLATION - 2632ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 3-12. SCISSORS ARMS ASSEMBLY - 2632ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 3-13. SCISSORS ARMS INSTALLATION - 2632ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 3-14. SCISSORS ARMS ASSEMBLY - 2632ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 3-15. SCISSORS ARMS INSTALLATION - 2632ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 3-16. SCISSORS ARMS ASSEMBLY - 2632ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
- SECTION 4 - PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION WITHOUT LSS
- FIGURE 4-2. PLATFORM INSTALLATION WITH LSS
- FIGURE 4-3. PLATFORM AND EXTENSION ASSEMBLY
- FIGURE 4-4. LATCH ASSEMBLY
- FIGURE 4-5. RAILS INSTALLATION - CHAIN GATE
- FIGURE 4-6. RAIL KIT - SELF CLOSING GATE
- FIGURE 4-7. RAILS INSTALLATION - SELF CLOSING GATE
- FIGURE 4-8. RAIL KIT - CHAIN GATE
- FIGURE 4-9. PLATFORM CONSOLE ASSEMBLY - ALL SPECS EXCEPT CE & AUSTRALIAN SPECS
- FIGURE 4-10. PLATFORM CONSOLE ASSEMBLY - CE AND AUSTRALIAN SPECS
- FIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY
- FIGURE 4-12. PLATFORM CONSOLE HANGER INSTALLATION (OPTIONAL)
- SECTION 5 - CYLINDER
- FIGURE 5-1. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 5-2. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 5-7. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES)
- FIGURE 5-8. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
- FIGURE 5-9. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES)
- FIGURE 5-10. STEER CYLINDER ASSEMBLY (CHINA BUILT MACHINES)
- SECTION 6 - HYDRAULIC
- SECTION 7 - ELECTRICAL
- FIGURE 7-1. ELECTRICAL DIAGRAM LIST
- FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI
- FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)
- FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY)
- FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY)
- FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION-220V CEE7 SIDE GRD (CE SPEC ONLY)
- FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION-220V CEE7 POST GRD (CE SPEC ONLY)
- FIGURE 7-8. BATTERY CABLE KIT
- FIGURE 7-9. BRAKE DISCONNECT HARNESS
- FIGURE 7-10. BREAKER BOX KIT WITH TWO BREAKERS (CE SPEC ONLY)
- FIGURE 7-11. BREAKER BOX KIT WITH THREE BREAKERS (CE SPEC ONLY)
- FIGURE 7-12. CABLES INSTALLATION - 2032ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS
- FIGURE 7-13. CABLES INSTALLATION - 2032ES AUSTRALIAN/CE SPECS
- FIGURE 7-14. CABLES INSTALLATION - 2632ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS
- FIGURE 7-15. CABLES INSTALLATION - 2632ES AUSTRALIAN/CE SPECS
- FIGURE 7-16. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)
- FIGURE 7-17. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPEC)
- FIGURE 7-18. CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 (CE SPEC)
- FIGURE 7-19. CHARGER CORD PLUG INSTALLATION - 220V CEE7 POST GROUND (CE SPEC)
- FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 220V POST GROUND (CE SPEC)
- FIGURE 7-21. CHASSIS HARNESS
- FIGURE 7-22. CYLINDER HARNESS
- FIGURE 7-23. DRIVE CABLE ASSEMBLY
- FIGURE 7-24. DRIVE FIELD CONNECTION HARNESS
- FIGURE 7-25. GROUND CONTROL BOX HARNESS (USA BUILT MACHINES)
- FIGURE 7-26. GROUND CONTROL BOX HARNESS (CHINA BUILT MACHINES)
- FIGURE 7-27. GROUND TO PLATFORM HARNESS - 2032ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS
- FIGURE 7-28. GROUND TO PLATFORM HARNESS - 2032ES AUSTRALIAN/CE SPECS
- FIGURE 7-29. GROUND TO PLATFORM HARNESS - 2632ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS
- FIGURE 7-30. GROUND TO PLATFORM HARNESS - 2632ES AUSTRALIAN/CE SPECS
- FIGURE 7-31. MDI (MULTIFUNCTION DIGITAL INDICATOR) HARNESS
- FIGURE 7-32. PLATFORM BOX HARNESS
- FIGURE 7-33. PLATFORM CABLE ASSEMBLY
- FIGURE 7-34. PUMP POWER CABLE ASSEMBLY
- FIGURE 7-35. RECEPTACLE BOX KIT - 110V GFI
- FIGURE 7-36. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
- FIGURE 7-37. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
- FIGURE 7-38. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
- FIGURE 7-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
- FIGURE 7-40. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
- SECTION 8 - DECALS
- FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH)
- FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH)
- FIGURE 8-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH)
- FIGURE 8-4. DECAL INSTALLATION - CE SPEC (ENGLISH)
- FIGURE 8-5. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)
- FIGURE 8-6. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
- FIGURE 8-7. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
- FIGURE 8-8. DECAL INSTALLATION - LATIN AMERICAN SPEC (ENGLISH/SPANISH)
- FIGURE 8-9. DECAL INSTALLATION - OPTIONS
- SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 - SPECIAL OPTIONS
- PART NUMBER INDEX